Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 - PDF DOWNLOAD

Page 343

BI016912-04 (EN-US)

_________________________________________________ Troubleshooting Troubleshooting procedures The following section lists possible problems encountered when servicing the Continuous Miner and can aid in locating and correcting these problems. This section covers basic components, with each listed in a troublecause-remedy format. WARNING! Some procedures must be carried out with the cover of the electrical controller removed and some procedures require the controller to be energized during the tests. It is extremely important that you take all necessary precautions to prevent accidental electrical shock while working within the controller. An MSHA-certified electrician must supervise and inspect all work performed. For maintenance procedures and tests that DO NOT require the controller to be energized, these precautions include: ■

Before removing the controller cover, remove power from the system by disconnecting the trailing cable. Follow all mine, local, State, and Federal lockout/tagout procedures.

Use insulated gloves and tools where possible.

All connections must be tight and care must be taken to pre vent bolts, nuts, washers and other small metal fasteners from being dropped or lost inside the controller. These lost fasteners could cause electrical shorts inside the controller.

For procedures that DO require that the controller be energized while the cover is off: ■

At no time should you reach inside the controller while it is energized. If it becomes necessary to make adjustments or to replace parts inside the controller, the machine circuit breaker must be turned to the “OFF” position. Once the circuit breaker is in the “OFF” position, adjustments or parts replacements can be made.

Use insulated gloves and tools where possible.

All connections must be tight and care must be taken to pre vent bolts, nuts, washers and other small metal fasteners from being dropped or lost inside the controller. These lost fasteners could cause electrical shorts inside the controller.

______________________________________________________________ A6474X350 REV 4 5.301


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Bearings .......................................................................5

1min
page 359

Troubleshooting procedures .............................................5

1min
page 343

Superbolts ....................................................................5

5min
pages 338-342

Tail roller.......................................................................5

1min
pages 335-336

Conveyor chain replacement .......................................5

1min
page 337

Scrubber fan/motor.......................................................5

3min
pages 330-332

Swivel pin assembly.....................................................5

2min
pages 333-334

Hydraulic pump motor..................................................5

3min
pages 327-329

Hydraulic pump ............................................................5

2min
pages 324-326

Tram sprocket ..............................................................5

8min
pages 311-317

Tram case ....................................................................5

6min
pages 298-302

Tram primary planetary gear........................................5

2min
pages 290-292

Tram reach gear set.....................................................5

8min
pages 303-310

Front idler take-up cylinder...........................................5

1min
pages 322-323

Tram motor...................................................................5

6min
pages 285-289

Gathering head foot shaft.............................................5

3min
pages 278-280

Tram secondary planetary gear ...................................5

5min
pages 293-297

Gathering head gear case............................................5

7min
pages 272-277

Gathering head drive motor .........................................5

7min
pages 267-271

Drum drive gear case...................................................5

2min
pages 259-260

Gathering head assembly ............................................5

7min
pages 261-266

Drum drive motor..........................................................5

6min
pages 253-258

End cutter drum............................................................5

2min
pages 251-252

Boom pivot pin..............................................................5

5min
pages 243-246

Center cutter drum .......................................................5

4min
pages 247-250

Cutter motor feedback..................................................5

3min
pages 236-238

Grease take-up.....................................................5

1min
pages 234-235

Tram track ....................................................................5

6min
pages 224-228

Port relief......................................................................5

2min
pages 222-223

Pilot pump circuit relief .................................................5

2min
pages 219-220

Main control valve ........................................................5

1min
page 221

Every three months ......................................................5

3min
pages 208-210

Monthly.........................................................................5

6min
pages 202-207

Electrical system ................................................................ 5

27min
pages 150-184

Torque values...............................................................5

1min
page 186

Lubricants, fluids and capacities ..................................5

1min
page 187

Water system ..................................................................... 5

9min
pages 138-149

Hydraulic system................................................................ 5

36min
pages 106-137

Machine control system........................................................5

7min
pages 61-74

Mechanical assemblies...................................................... 5

8min
pages 99-105

Red zone............................................................................ 5

4min
pages 75-79

Tramming the miner........................................................... 5

2min
pages 84-85

Typical cutting sequence.................................................... 5

2min
pages 92-93

Mining operations............................................................... 5

6min
pages 94-98

Breaker on/off in radio remote operation ........................... 5

1min
page 91

Safety features ................................................................4

1min
page 48
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