Model 9600/9700 Swing-Reach ® Lift Truck
Section A. Appendix Component Specific Service/Torque Chart
Component Specific Service/Torque Chart Component
Thread-Locking Torque to: (use Dry values for hardware with preCompound applied thread-locking compound)
Sub-Component(s)
(not applicable if using hardware with preapplied thread-locking compound)
Lubricated ft. lb. (Nm)
Dry ft. lb. (Nm)
CARRIAGE MANAGER - Record configuration settings if possible before replacing CM; after replacing CM, reconfigure truck. See “Using Configure Mode” on page 3-13. DRIVE UNIT
Mounting bolts
P/N 990-544
350 (475)
N/A
Bumper bolts
P/N 1013829
75 (101)
N/A
END-Of-AISLE DETECT SENSORS - Adjust so bottom of sensor is 2 in. (50 mm) above the floor. GUIDANCE MANAGER - Run Learn for wire guidance after replacement. See “Learn Wire Guidance” on page 3-23. HYDRAULIC FILTER - Always remove canister with filter. Lubricate the inside of filter cap with hydraulic fluid, install the cap, and tighten to 60 in. lb. (6.8 Nm). LIFT MOTOR - Apply anti-seize compound (P/N 1223184) to pump spline and mating surfaces.
Pump mounting bolts
P/N 1013829
Power cables
N/A
21 (29)
N/A
N/A
18 (24)
LIFT REFERENCE PROXIMITY SENSOR - Adjust the gap between the switch and the telescopic to 0.19 ±0.06 in. (4.8 ±1.5 mm). LOAD HANDLER PUMP and MOTOR - Apply anti-seize compound (P/N 1223184) to pump spline and mating surfaces.
Pump mounting bolts
P/N 1013829
Motor mounting bolts Power cables
N/A
9 (12)
N/A
15 (20)
N/A
N/A
9 (12)
Note: On EE-rated trucks, a feeler gauge of 0.017 in. (0.43 mm) must not be able to fit between the brush band and the housing at any point around the motor. OPERATOR DISPLAY INTERFACE CARD - Make sure jumper is plugged in at JPD5. Download the Operator Display graphics. See “Graphics Database Download” on page 3-28. PRESSURE TRANSDUCERS - Lubricate O-rings with hydraulic fluid. Tighten transducer to 11 ft. lb. (15 Nm). Run Learn Mode for Weight. See “Learn Weight” on page 3-22. REACH CYLINDER - Attach fittings to cylinder as follows: •
Replace O-ring as needed.
•
Back off the lock nut 1 to 2 threads short of the uppermost position on the fitting. •Thread the fitting into the cylinder port until the O-ring contacts the surface. •Align the fitting for hose attachment by unthreading no more than 360°. •Tighten the lock nut. Adjust the reach extension (from fork carriage to load handler carriage) to the reach specification for the truck.
A-4
Publication: 1089040, Issued: 08 Apr 2016
