Section 7.Component Procedures

Model 9600/9700 Swing-Reach ® Lift Truck

CarriageMast, Chain, Hose, Cable

Carriage

Read this entire procedure before beginning.

Removal

1.Elevate the carriage approx. 70 in. (1780mm). Place adequate supports under the carriage to prevent it from lowering. Turn the key switch OFF and disconnect the battery connector.

2.Remove carriage stops from lower crosstie on inner telescopic by removing the bolts.

3.Reconnect the battery connector and turn the key switch ON. Remove supports. Lower the carriage.

4.Drive the truck a short distance to make sure that the drive unit is positioned straight ahead.

5.Enter Configure Mode. Record the current settings for Accel and Coast. Set:

•Accel to “soft”

•Coast to “long”

NOTE: See “Using Configure Mode” on page3-13.

6.Center the mini-mast and position the forks straight ahead.

7.Slowly elevate the carriage until fully elevated. Remove the mast sliders (9600only ).

8.Lower the carriage.

9.Back adjustment screws out completely on all four carriage pucks.

10.Elevate the carriage. Place blocks as shown in Figure7-116

11.Lower the carriage onto the blocks. Continue to hold the lower control until the lift cylinders are fully collapsed.

12.Turn the key switch OFF and disconnect the battery connector.

13.Place one railroad jack on each side of the traverse rack as shown in Figure7-117 This supports the front of the carriage.

14.Remove the pulley guards at the top of the telescopic. Remove the cables and hoses from the pulleys. Secure the hoses and cables to the overhead guard with cable ties.

15.Disconnect the lift chains at the connector links and secure to the overhead guard with cable ties.

Publication: 1089040, Issued: 08 Apr 2016