Component Specific Service/Torque Chart

Compound (not applicable if using hardware with preapplied thread-locking compound) to: (use Dry values for hardware with preapplied thread-locking compound)

CARRIAGE MANAGER - Record configuration settings if possible before replacing CM; after replacing CM, reconfigure truck. See “Using Configure Mode” on page3-13.

DRIVE UNIT

Mounting bolts P/N 990-544350 (475)N/A

Bumper bolts P/N 101382975 (101)N/A

END-Of-AISLE DETECT SENSORS - Adjust so bottom of sensor is 2in. (50 mm) above the floor.

GUIDANCE MANAGER - Run Learn for wire guidance after replacement. See “Learn Wire Guidance” on page3-23.

HYDRAULIC FILTER - Always remove canister with filter. Lubricate the inside of filter cap with hydraulic fluid, install the cap, and tighten to 60 in. lb. (6.8Nm).

LIFT MOTOR - Apply anti-seize compound (P/N 1223184) to pump spline and mating surfaces.

Pump mounting boltsP/N 101382921 (29)N/A

Power cables N/A

LIFT REFERENCE PROXIMITY SENSOR - Adjust the gap between the switch and the telescopic to 0.19 ±0.06 in. (4.8 ±1.5 mm).

Pump mounting bolts P/N 1013829

9 (12)N/A Motor

OPERATOR DISPLAY INTERFACE CARD - Make sure jumper is plugged in at JPD5. Download the Operator Display graphics. See “Graphics Database Download” on page3-28.

PRESSURE TRANSDUCERS - Lubricate O-rings with hydraulic fluid. Tighten transducer to 11ft.lb. (15Nm). Run Learn Mode for Weight. See “Learn Weight” on page3-22.

REACH CYLINDER - Attach fittings to cylinder as follows:

•Replace O-ring as needed.

Component Specific Service/Torque Chart A-4

•Back off the lock nut 1 to 2 threads short of the uppermost position on the fitting.

•Thread the fitting into the cylinder port until the O-ring contacts the surface.

•Align the fitting for hose attachment by unthreading no more than 360°.

•Tighten the lock nut. Adjust the reach extension (from fork carriage to load handler carriage) to the reach specification for the truck.

Publication: 1089040, Issued: 08 Apr 2016

Model 9600/9700 Swing-Reach ® Lift Truck Section A.Appendix

Component Specific Service/Torque Chart

Dry values for hardware with preapplied thread-locking compound) applicable if using hardware with preapplied thread-locking compound)

REACH POSITION PROXIMITY SENSOR - Adjust the gap between the sensor and the carriage frame to 0.06 to 0.12 in. (1.5to3mm).

ROTATE ACTUATOR - Position actuator in rotate carriage as shown.

Mounting hole for Rotate Position Feedback Potentiometer Bracket

STEER HOME PROXIMITY SENSOR - Adjust the vertical gap between the sensor and the sensor rail to 0.15 to 0.19 in. (4 to 5 mm). Center the drive wheel. Locate the sensor horizontally just past the end of the sensor rail. Run Learn for Guidance. See “Learn Wire Guidance” on page3-23.

STEER MOTOR - Apply anti-seize compound (P/N 1223184) to pinion gear teeth.

STEER POSITION FEEDBACK ENCODER - Run Learn for Guidance. See “Learn Wire Guidance” on page3-23.

TRACTION MOTOR - Remove all rust inhibitor from tapered end of motor shaft before installing pinion gear. Apply gasket sealing compound (P/N990-520) to motor and drive unit mating surfaces.

WIRE GUIDANCE FILTER CARD - Run Learn for wire guidance after replacement. See “Learn Wire Guidance” on page3-23.

WIRE GUIDANCE SENSOR - Adjust so bottom of sensor is 2in. (50 mm) above the floor.

Run Learn Mode for Guidance. See “Learn Wire Guidance” on page3-23.

Publication: 1089040, Issued: 08 Apr 2016