Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

Modes of Operation

Overview of Modes

This lift truck has several modes of operation. The main distinction is between Run Mode and Program Mode. Run Mode is the normal working mode for the lift truck. Program Mode permits configuration, calibration, and diagnostic testing.

Run Mode

When you power the lift truck on normally, the on-board firmware performs a number of internal self-tests and enters the default mode of operation, Run Mode. Run Mode is the normal working mode. In Run Mode, the Operator Display shows the default display.

Program Mode

Use Program Mode for configuration, calibration, and diagnostic testing on the lift truck. You need a password in order to enter Program Mode. See “Passwords” on page3-11

Program Mode is divided into six categories:

•Serial #

•Version

•Hr Mtrs

•Config

•Learn (Superword required)

•Maint (Superword required)

When Program Mode is exited, the electronic key prompt is displayed (if enabled) or the truck performs SelfTest and enters Run Mode.

Serial #

The serial number displayed must match the serial number on the tractor and mast specification tags. This field cannot be changed from Program Mode.

Modes of Operation 3-10

Version

The version of software installed in the following devices is displayed:

•CM - Carriage Manager software

•CMB - Carriage Manager Boot Block***

•TM - Tractor Manager software

•TMB - Tractor Manager Boot Block***

•GM - Guidance Manager*

•PAT - Traction Power Amp software

•PATB - Traction Power Amp Boot Block***

•PATVCL - Traction Power Amp VCL**

•PAL - Lift Power Amp software

•PALB - Lift Power Amp Boot Block***

•PALVCL - Lift Power Amp VCL**

*Guidance Manager change requires firmware chip to be replaced to change version.

**VCL = Vehicle Control Language. This is Raymond specific software for the amp.

***Boot Block software cannot be changed in the field.

NOTE: When using FlashWare, the amp VCL file and software are located in the same file.

Hour Meters and Distance Indicator

The Operator Display shows the following accumulated totals:

• KH : Total hours the key switch has been turned ON

• HD : Total hours on deadman

• HL : Total hours spent lifting and lowering

• TM: Total distance traveled (miles or kilometers, depending on Units specified in Config)

• HT : Total hours spent traveling

• HA : Total hours on Load Handler (traverse and rotate)

Publication: 1089040, Issued: 08 Apr 2016

Modes of Operation

Config

Use Configure Mode to adjust various lift truck performance parameters to specific customer requirements. To enter Configure Mode, you must enter the Password or Superword.

NOTE: Some items in Configure Mode appear only if Superword is entered and/or the option has been enabled.

For detailed description, see “Using Configure Mode” on page3-13

Learn

Use Learn Mode to calibrate the lift truck for correct operation. You can select the following sub-categories for calibration:

•Controls (travel, traverse, lift/lower, rotate)

•Load Handler (Ld Hndlr)

•Weight

•Guidance

To enter Learn Mode, you must enter the Superword.

For detailed description, see “Using Learn Mode” on page3-22.

Maint

Maintenance Mode allows service technicians to check/test individual circuits within the system. Maintenance Mode is accessed through Program Mode after the Superword is entered. Refer to “Using Maintenance Mode” on page3-26 to access Maintenance Mode.

NOTE: If the input/test does not appear in the Maintenance Mode me nu for an option when you think it should, either that option is not enabled (via FlashWare) or the truck does not have the latest software.

NOTE: If you need to enter Maint several times to resolve a problem, it may save time if Superword is temporarily changed to a single digit code. Remember to re-enter the correct Superword when you are done.

Publication: 1089040, Issued: 08 Apr 2016

Disconnecting wires or connectors to integrated circuits with power ON can result in premature failure of those or other components. Always disconnect the battery before making or breaking any connections.

During Maintenance Output Tests, always jack the drive tire off the floor and open the Emergency Lowering Valve.

Use extreme care when the truck is jacked up for any reason. Never block the lift truck between the carriage and the floor. Keep hands and feet clear while jacking the lift truck. After the lift truck is jacked, place solid blocks or jack stands beneath it to support it. Do not rely on the jack alone. See “Jacking Safety” on page2-9.

Follow all instructions contained in this manual for each test. If you are unsure how to conduct a test while in Maintenance Mode, do not proceed with the test.

Active Maintenance Mode

Active Maintenance Mode (ActMaint), when enabled in Config, permits testing of various systems on the truck. In Active Maintenance, all Analog and Digital inputs can be selected with the results displayed while operating the truck in Run Mode. Refer to “Using Active Maintenance Mode (ActMaint)” on page3-28

Passwords

Electronic Operator Key

Electronic Operator Key is a feature that allows the customer to assign up to 20 operator electronic keys (passwor ds). With Operator Key