Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 420

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix

Function Description

Voltage Source

Voltage User

TM

Mini Lift Pressure Transducer

TM

Custom In T2

TM

S46A/B

B– to the optional End-of-Aisle Sensor (S47B) at S47B-8. It is then routed through the switch module to S46B-7 to S46A-8. It is connected on the TM through Fuse FU13 to JPS14-3 and 4, and on to TP4. There is no harness wiring connected at this point.

TM

S47A/B

B– for the Main Lift Pressure transducer.

Measure B+ at TP1 to verify connections. B– for the Load Handler Motor Temp Sensor. Then check for <0.5V wrt TP4.

TM

Main Lift Pressure transducer

TM

Load Handler Temp Sensor

VMIDO

Jumper used to identify module as the TM.

<0.5V

TM

TM

JPT24-17

SENSOR 2

Input voltage to the TM. It is generated by either S47A or S47B when one or both of them detect the presence of a floor magnet. SENSOR 2 is used along with SENSOR 1 (JPT12-10) to determine if the truck is in or out of the aisle. This information is used to control travel speed based on truck location and the position of the AUTO/MAN switch.

Magnet not sensed: >4V Magnet sensed: <1V

S47A/B

TM

220

JPT24-18

MAIN LIFT PRESS.

Analog DC voltage that varies directly with the weight on the carriage. Approx. 1V per 1000 lb. (453 kg). It is necessary to have the TM supply approx. 12V as well as DGND in order for the transducer to function correctly.

Forks Fully Lowered: 1V

Main Lift Pressure Transducer

TM

221

JPT24-19

MINI LIFT PRESS.

Analog DC voltage that varies directly with the weight on the mini-mast. Approx. 1V per 1000 lb. (453 kg). It is necessary to have the TM supply approx. 12V as well as DGND in order for the transducer to function correctly.

Forks Fully Lowered: 1V

Mini Lift Pressure Transducer

TM

222

JPT24-20

BATTERY GATE RT

Input voltage to the TM from the optional Battery Gate Prox 2 (S58). The proximity switch is used to detect the right battery gate is correctly installed. Travel is inhibited when the switch does not detect a correctly installed gate.

Gate installed: <1V Not installed: >4V

S58

TM

Item

Connection

Theory of Operations

212

JPT24-6

DGND

B– for Mini Lift Pressure Transducer.

213

JPT24-7

DGND

B– for Custom In T2.

214

JPT24-8

DGND

B– to the optional End-of-Aisle Sensor (S46B) at S46B-8. It is then routed through the switch module to S46B-7 to S46A-8.

215

JPT24-9

DGND

216

JPT24-10

DGND

217

JPT24-11

DGND

218

JPT24-16

219

Publication: 1089040, Issued: 08 Apr 2016

Normal Level Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

8-35


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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