Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 416

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix

Function Description

Voltage Source

Voltage User

2.3V

TM

TPA, LPA, GM

+12V supply to the Brake Deadman switch (S2).

10.1 to 13V

TM

S2

RELAY_ENABLE

Control path for K1, K2, K3, and K4 on the Fuse/Relay Card. When S1 closes, all relays are energized simultaneously during SelfTest if the voltage at BATTERY_SENSE_IN is between 44 and 52V.

Relays OFF: B+ ON: 12V

TM

K1, K2, K3, K4

JPT14-8

B–F

This connects B–F on the TM to TP4 (B–) through FU6 on the Fuse/Relay Card. These B– provide the return for everything not using DGND or AGND as reference.

Fuse/Relay Card

TM

170

JPT14-9

B–F

This connects B–F on the TM to TP4 (B–) through FU6 on the Fuse/Relay Card. These B– provide the return for everything not using DGND or AGND as reference.

Fuse/Relay Card

TM

171

JPT14-10

DGND

This connects DGND on the TM to TP4 (B–) through FU6 on the Fuse/Relay Card. This is the reference for all circuits on the truck that reference DGND.

Fuse/Relay Card

TM

172

JPT14-11

BUS0+

Positive component of the digital communications between the TM, TPA, LPA, and GM.

2.3V

TM

TPA, LA, GM

173

JPT14-12

B+KEY

B+ that is switched by the Key switch (S1) and is used to power functions on the TM that are initiated after S1 closes and are not affected by the EPO. This includes the TM power supplies, the operation of the microprocessor, and execution of the firmware.

S1 Closed: B+ Open: <0.5V

S1

TM

174

JPT14-13

B+K2

B+ provided to the TM when the K2 Relay tips are closed. They are de-energized when the EPO is open or key switch is OFF.

B+

K2 Relay

TM

175

JPT14-14

B+K2

B+ provided to the TM when the K2 Relay tips are closed. They are de-energized when the EPO is open or key switch is OFF.

B+

K2 Relay

TM

176

JPT18-1

LHC

Negative path for the Load Handler Contactor (LHC) coil.

Coil Deenergized: B+ Coil Energized: Approx 24V

Fuse/Relay Card

LHC Contactor

Item

Connection

Theory of Operations

166

JPT14-4

BUS0–

Negative component of the digital communications between the TM, TPA, LPA, and GM.

167

JPT14-5

+12VP

168

JPT14-6

169

Publication: 1089040, Issued: 08 Apr 2016

Normal Level

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

8-31


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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