Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 412

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix

Function Description

Voltage Source

Voltage User

K3

LPA

Control path for the LPC. The LPA supplies B– for the contactor by way of the B– terminal.

LPC deLPA energized: B+ energized: 26V

LPC

L VEL SENSOR–

B– for the Lift Motor Encoder (LME). It also provides B– to the Lift Motor Temp (LMT) sensor.

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

LME

LPA

JPLA1-8

L TEMP+

Input from the Lift Motor Temperature (LMT) sensor. Voltage will vary with lift motor temperature. Used by the LPA to adjust lift motor performance.

Approx. 1V @ 75°F (24°C)

LMT

LPA

127

JPLA1-11

ID0

B+ to the LPA when K3 tips energize. It is used as an identifier to determine correct connection.

K3 energized: B+

K3

LPA

128

JPLA1-13

LPC SUPPLY (B+K3)

B+ supply to the LPC from the LPA.

B+

LPA

LPC

129

JPLA1-23

BUS0+

Positive component of the digital communications between the TPA, LPA, TM, and GM.

2.3V

TM

TPA, LPA, TM, GM

130

JPLA1-26

L VEL SENSOR +

5V supply to the LME. This voltage is produced by the LPA from B+K3.

4.75 to 5.25V

LPA

LME

131

JPLA1-31

L VEL PHASE A

Input from the Lift Motor Encoder (LME). It is a square wave that is either high (>3V) or low (<1V). The frequency varies directly with motor speed. Identical to L VEL Phase B except for phase. The LPA uses the relationship between phases to determine lift and lower speed.

Motor Stopped: >3 or <1V Motor Turning: approx. 2.3V

LME

LPA

132

JPLA1-32

L VEL PHASE B

Input from the Lift Motor Encoder (LME). It is a square wave that is either high (>3V) or low (<1V). The frequency varies directly with motor speed. Identical to L VEL Phase A except for phase. The LPA uses the relationship between phases to determine lift and lower speed.

Motor Stopped: >3 or <1V Motor Turning: approx. 2.3V

LME

LPA

133

JPLA1-35

BUS0–

Negative component of the digital communications between the TPA, LPA, TM, and GM.

2.3V

TM

TPA, LPA, TM, GM

134

JPS4-5

BUS0–

Negative component of the digital communications between the TM and GM.

2.3V

TM

GM

Theory of Operations

Normal Level

Item

Connection

123

JPLA1-1

B+K3

B+ to the LPA when K3 is energized.

K3 energized: B+

124

JPLA1-6

LPC CONTACTOR

125

JPLA1-7

126

Publication: 1089040, Issued: 08 Apr 2016

8-27


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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