Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 409

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix Function Description

Voltage Source

Voltage User

10.1 to 13V

TM

S9

Return path to the CM for the voltage used to operate the first left of center yellow LED of the drive wheel direction icon on the Supplemental Display.

Illuminated: <1V Not illuminated: 12V

Supp Display

CM

ROTATE POT

Input to the CM from the Rotate Position Feedback Pot (VR6). The CM uses this voltage to determine the rotated position of the forks and the rate that they are moving during Learn.

Nested full right: 3.5 to 4.5V Centered: 2.25 to 2.75V Nested full left: 0.5 to 1.5V

VR6

CM

JPC24-18

TRAVERSE POT

Input to the CM from the Traverse Position Feedback Pot (VR5) via JPK-2. The CM uses this voltage to determine the position of the traverse assembly and the rate that it is moving during Learn.

Nested full right: <4.5V Nested full left: >0.4V

VR5

CM

81

JPC24-20

HEIGHT PROX C

Input voltage to the CM from Channel C of the Mini Height Prox Sensor. It switches ON and OFF as it passes over the mini height sensing rail.

Not over metal: >1.7V Over metal: <0.7V

Mini Height Prox

CM

82

JPD5-2

CAN BAUD SELECT

Used to set up the Display Interface Card to the correct baud rate for the 9600/9700.

DGND

Display Interface Card

Display Interface Card

83

JPD5-4

DGND

B– for CAN Baud Select.

Display Interface Card

Display Interface Card

84

JPF1-1

B–

B– for FU8 (15A/5A) Fuse for optional Aux power.

TP4

Aux Power

85

JPF1-2

B–

B– for FU8 (15A/5A) Fuse for optional Aux power.

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

TP4

Aux Power

86

JPF1-3

B+F or B–F

B+K3 to the TPA. At Startup, the presence of B+ is used to identify the amp as the TPA and power the TPA logic circuits.

K3 deenergized: B– K3 energized: B+

FU5 when K3 is energized; FU6 when K3 is deenergized

TPA

87

JPF1-4

B–F

B–F from FU8 for Warning Light and optional Aux Power.

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

FU8 to B–

Warning Light and Aux Power

Item

Connection

77

JPC24-13

+12VP

12V supply to Load Handler Deadman switch (S9).

78

JPC24-14

STR2

79

JPC24-15

80

8-24

Theory of Operations

Normal Level

Publication: 1089040, Issued: 08 Apr 2016


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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