Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 408

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix

Function Description

Voltage Source

Voltage User

Moving: approx. 2.5V Not Moving: <1V or 4.75V

Steering Encoder

CM

Part of the steering request when the encoder is rotated. It is a square wave signal identical to CHB-E2 but different phase. The TM uses the phase relationship of the two channels to determine whether CW or CCW steering is requested. The number of pulses is used to determine the total movement requested.

Moving: approx. 2.5V Not Moving: <1V or 4.75V

Steering Encoder

CM

CHB-E2

Part of the steering request when the encoder is rotated. It is a square wave signal identical to CHA-E2 but different phase. The TM uses the phase relationship of the two channels to determine whether CW or CCW steering is requested. The number of pulses is used to determine the total movement requested.

Moving: approx. 2.5V Not Moving: <1V or 4.75V

Steering Encoder

CM

JPC22-21

B+EPO

B+ provided through the normally closed EPO Switch (S21), when the Key Switch (S1) is closed, to the OTM cables, and to feed B+ to the K1, K2, and K3 relay coils. The status of the EPO switch is monitored by the CM and TM.

B+

S21

K1, K2, K3

69

JPC22-22

CMID1

Jumper used to identify module as the CM.

Approx. 5V

CM

CM

70

JPC24-2

STR1

Return path to the CM for the voltage used to operate the second left of center red LED of the drive wheel direction icon on the Supplemental Display.

Illuminated: <1V Not illuminated: 12V

Supp Display

CM

71

JPC24-4

DGND

B– for VMID1.

CM

CM

72

JPC24-6

DGND

B– for the Traverse Feedback Pot (VR5).

CM

VR5

73

JPC24-8

DGND

B– for CUSTOM IN P1.

CM

Custom In P1

74

JPC24-9

DGND

B– for CUSTOM IN P2.

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

CM

Custom In P2

75

JPC24-10

DGND

B– for the Sidegate Left switch (S61).

CM

S61

76

JPC24-12

STR3

Return path to the CM for the voltage used to operate the centered green LED of the drive wheel direction icon on the Supplemental Display.

Supp Display

CM

Item

Connection

Theory of Operations

65

JPC22-12

CHB-E1

Part of the steering request when the encoder is rotated. It is a square wave signal identical to CHA-E1 but different phase. The TM uses the phase relationship of the two channels to determine whether CW or CCW steering is requested. The number of pulses is used to determine the total movement requested.

66

JPC22-13

CHA-E2

67

JPC22-14

68

Publication: 1089040, Issued: 08 Apr 2016

Normal Level

Illuminated: <1V Not illuminated: 12V

8-23


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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