Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 407

Section 8. Theory of Operation

Model 9600/9700 Swing-Reach ® Lift Truck

Pinout Matrix Function Description

Voltage Source

Voltage User

Deadman Up: >4V Down: <1V

S9

CM

SIDEGATE RIGHT Input voltage to the CM from the optional Right Sidegate switch (S60). The CM uses this voltage to determine whether the sidegate is raised or lowered. S60 is closed when the right sidegate is down.

Sidegate Up: >4V Down: <1V

S60

CM

JPC22-5

CHA-E1

Part of the steering request when the encoder is rotated. It is a square wave signal identical to CHB-E1 but different phase. The TM uses the phase relationship of the two channels to determine whether CW or CCW steering is requested. The number of pulses is used to determine the total movement requested.

Moving: approx. 2.5V Not Moving: <1V or 4.75V

Steering Encoder

CM

60

JPC22-6

SIDEGATE LEFT

Input voltage to the CM from the optional Left Sidegate switch (S61). The CM uses this voltage to determine whether the sidegate is raised or lowered. S61 is closed when the right sidegate down.

Sidegate Up: >4V Down: <1V

S61

CM

61

JPC22-7

CARRIAGE DEADMAN

Input voltage to the CM from the Carriage Deadman switch (S23). The CM uses this voltage to determine the state of S23. The TM and CM both use this information in conjunction with a travel request to release the brake; however, either cause the brake to apply when it detects a fault, regardless of deadman switch position.

Deadman Up: >4V Down: <1V

S23

CM

62

JPC22-9

HEIGHT PROX A

Input voltage to the CM from Channel A of the Mini Height Prox Sensor. It switches ON and OFF as it passes over the mini height sensing rail.

Not over metal: >1.7V Over metal: <0.7V

Mini Height Prox

CM

63

JPC22-10

HEIGHT PROX B

Input voltage to the CM from Channel B of the Mini Height Prox Sensor. It switches ON and OFF as it passes over the mini height sensing rail.

Not over metal: >1.7V Over metal: <0.7V

Mini Height Prox

CM

64

JPC22-11

DGND

B– for the Carriage Deadman switch (S23).

Measure B+ at TP1 to verify connections. Then check for <0.5V wrt TP4.

CM

S23

Item

Connection

57

JPC22-2

LOAD HANDLER DEADMAN

Input voltage to the CM from the Load Handler Deadman switch (S9). The CM uses this voltage to determine the state of S9. When S9 is detected closed (left deadman pedal pressed), the CM enables the use of the Mini-Mast and Load Handler functions. These functions are inhibited if S9 is detected open (left deadman pedal up).

58

JPC22-4

59

8-22

Theory of Operations

Normal Level

Publication: 1089040, Issued: 08 Apr 2016


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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