Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 402

Model 9600/9700 Swing-Reach ® Lift Truck

Section 8. Theory of Operation Pinout Matrix

Function Description

Voltage Source

Voltage User

Measure battery voltage to TP1 (B+) to verify connections. Then check for <0.3V wrt TP4.

CM

S9

+5V for the Travel Pot (VR1) and the Lift/ Lower Pot (VR2). This voltage is generated by a power supply on the CM. It is also jumpered in the Control Handle harness to supply the Traverse Pot (VR5).

4.75 to 5.25V

CM

VR1, VR2, VR5

LIFT/LOWER CMD

Input from the Lift/Lower Pot (VR2). The TM monitors this voltage to determines the direction and speed of the lift or lower request when VR2 is rotated from its learned neutral position. The TM also uses this voltage to generate an error code if the voltage is not within its specified limits.

Neutral: 2.25 to 2.75V Full Lift: 0.5 to 1.5V Full Lower: 3.3 to 4.3V

VR2

TM

JPC12-3

TRAVEL CMD

Input from the Travel Pot (VR1). The TM monitors this voltage to determines the direction and speed of the travel request when VR1 is rotated from its learned neutral position. The TM also uses this voltage to generate an error code if the voltage is not within its specified limits.

Neut: 2.25 to 2.75V Full TF: 0.5 to 1.5V Full FF: 3.3 to 4.3V

VR1

TM

18

JPC12-4

LIFT SELECT

Input from the Lift Select switch (S6) that determines whether the TM commands Main or Mini lift. With S6 open (not pressed) only Main lift or lower is commanded when the Lift/Lower Control Pot is rotated in the desired direction from its learned neutral position and with S6 closed (pressed) Mini lift/lower is commanded.

Open: >4V Closed: <1V

S6

TM

19

JPC12-5

ROTATE CMD

Input from the Rotate Command Pot (VR3). The CM monitors this voltage to determine the direction and speed of the rotate request when VR3 is rotated from its learned neutral position. The CM also uses this voltage to generate an error code if the voltage is not within its specified limits.

Neut: 2.25 to 2.75V Full CW: 0.5 to 1.5V Full CCW: 3.3 to 4.3V

VR3

CM

20

JPC12-7

+10V CARRIAGE

+10V for devices on the Mini-Mast. Regulated by circuitry in the CM. This voltage varies if the correct load is not present.

9 to 11V

CM

SOL11, Reach Prox, Mini Pwr Supply

Item

Connection

Theory of Operations

14

JPC10-9

DGND

Return path for the Load Handler Deadman switch (S9).

15

JPC12-1

+5V_POT

16

JPC12-2

17

Publication: 1089040, Issued: 08 Apr 2016

Normal Level

8-17


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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