Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 393

Section 8. Theory of Operation

Model 9600/9700 Swing-Reach ® Lift Truck

Functional Operation (via BUS1) regarding VR1 position to determine the direction and rate of the request.

Position Feedback Pot (VR6). Rotation speed decelerates as it approaches the stops.

Load Handler position, vehicle height, and optional devices may cause additional restrictions or inhibit the function.

The reach mechanism must be fully nested before Rotate is allowed.

Once the TM has determined the direction and rate requested, it communicates the speed requested to the TPA. The TPA controls the TPC, Traction Motor speed and direction for optimal performance. The TPA monitors Traction Motor current and imposes restrictions as necessary. The TPA sends temperature information to the TM which may impose restrictions.

Load Handler System Load Handler operation requires both right hand deadman pedal switches (S2 and S23), and the left hand deadman switch (S9) to be activated.

Traverse/Reach For Traverse/Reach, the CM processes a change in voltage at the Traverse/Reach pot (VR4). A command is sent to the TM (via BUS1) to energize the LHC. The CM activates the hydraulic solenoids that determine Traverse and Reach/Retract direction and speed. Traverse speed is determined by the position of VR4. Traverse position is calculated by input from the Traverse Feedback Pot (VR5). The mini-mast decelerates as it approaches the stops. The rotate mechanism must be nested CW or CCW and the mini-mast must be at least half way across the platform before Traverse/Reach is allowed.

Rotate For Rotate, the CM processes a change in the voltage at the Rotate pot (VR3). A command is sent to the TM (via BUS1) to energize the LHC. The CM activates the hydraulic solenoids that determine direction and speed. Rotate speed is determined by the position of VR3. Rotate position is calculated by input from the Rotate

8-8

Auto Traverse and Rotate The Auto Traverse and Rotate function is initiated by pressing the Attachment button located at the base of the traction control handle with both deadman pedals pressed and then activating the rotate control. Once initiated, the function remains active, even if the button is released. The speed of the load handler is continuously variable between fully stopped and the full configured speed, exactly the same as it is when operated manually. The function stops if the EPO is pushed, either deadman pedal is released, the rotate control knob is released, the reach mechanism moves out of its fully retracted position, or when the load handler reaches the nested state on the opposite side. The reach mechanism must be fully retracted for this function to be allowed.

Auto Center Nest Auto Center Nest automatically centers traverse and rotate. Auto Center Nest is initiated the same way as Auto Traverse and Rotate. Once initiated, the Attachment button is pressed a second time. The Auto Center Nest function rotates the forks and traverses the turret to the centered positions. The reach mechanism must be fully retracted for this function to be allowed. NOTE: Auto Traverse/Rotate and Auto Center Nest are not available if the truck has the “Extended M” or the “Attachment” option enabled.

Steering The Steering Encoder is attached to the steer tiller on the carriage. It contains two encoders in a single package. Each encoder produces two quadrature phased channels that are sensed by the CM and sent to the TM via BUS1. The TM sends steer commands for either clockwise or

Publication: 1089040, Issued: 08 Apr 2016


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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