Section 7. Component Procedures
Model 9600/9700 Swing-Reach ® Lift Truck
Mini-Mast Height Proximity Sensor
Electrical Components
position. Feed the lift chain and attach the chain anchor to the mini-mast.
Figure 7-81.
Mounting Bracket
9. Loop over-the-mast hoses and electrical cable over their pulleys and reattach the pulley bracket cover. 10. Reconnect the battery connector and turn the key switch ON. 11. Slowly raise the load handler to remove slack in over-the-mast hoses and cable. Remove blocks and lower the load handler completely. Remove the temporary cable tie securing the electrical cable to the turret. Attach the load handler turret cover and traverse motor cover. 12. Reinstall the forks. Check and adjust the fork height. See “Fork Height and Lift Chain Adjustment” on page 7-114.
Mini-Mast Height Sensor components Housing
Fender Washer Sensor
Wave Spring
4. Replace the sensor assembly if the cable is cut, chafed, or otherwise damaged.
13. Adjust the mini-mast cylinder pucks. See “Mini-Mast Pucks” on page 7-112.
Checking the Height Sensor Assembly Check the following before reinstalling the Mini-Mast Height Sensor Assembly: 1. Make sure the sensor is fully seated in the sensor housing. 2. Check for compression of the wave spring when the sensor housing is at rest in the mounting bracket. The sensor housing should be fully extended from the bracket and the wave spring should be slightly compressed. If not, bend the circular tab on the back of the mounting bracket toward the sensor until the wave spring is slightly compressed. 3. Insert the sensor in the sensor housing. Insert the sensor housing, housing side out, with the wave spring on the inside, into the mounting bracket. To prevent the sensor assembly from sliding out of the bracket, secure it with the screw, washer, and fender washer in the threaded hole in the edge of the bracket.
7-62
Publication: 1089040, Issued: 08 Apr 2016
