Model 9600/9700 Swing-Reach ® Lift Truck
Section 7. Component Procedures
Electrical Components
Mini-Mast Height Proximity Sensor
Installation [118 in./300 cm mini-mast] 1. Check the height sensor assembly as noted in “Checking the Height Sensor Assembly” on page 7-62. 2. Working from a work platform or ladder, attach the new height sensor assembly to the load handler with three mounting bolts. Pull the wire and harness through the metal tubing. If the code sleeve on the cable interferes with insertion of the cable into the tubing, remove the code sleeve and remove all traces of adhesive with solvent. 3. Insert wires in the J2 connector. Connect the harness to the height manager card at connector JP2. Attach cable ties in their original locations on the hydraulic metal tubing and in the turret. Use care not to pinch the wires too tightly. 4. Reconnect the battery connector and turn the key switch ON.
Removal [84 in./213 cm mini-mast] 1. Remove the load handler turret cover and traverse motor cover. 2. Retract the forks into their fully nested position. Rotate load handler so forks face straight ahead. Traverse the load handler completely to the left. 3. Turn the key switch OFF and disconnect the battery connector. 4. Remove the forks to keep the load handler balanced during this procedure. 5. Reconnect the battery connector and turn the key switch ON. 6. Elevate the load handler approx. 12 in. (300 mm). Block and clamp a wooden block in the mini-mast channel. See Figure 7-76. Figure 7-76.
Load Handler Blocked
Use care to avoid damaging the sensor assembly when lowering load handler on mini-mast. 5. Insert a section of 1.5 in. (38 mm) wide strap steel at least 12 in. (30.5 cm) down the mini-mast to act as a “shoehorn” to guide the sensor past the cutout in the rail and the traverse position feedback pot. Failure to guide the sensor results in damage to sensor and feedback pot! Remove the strap steel when the sensor has engaged the rail. 6. Replace the top-most section of the height sensing rail previously removed. 7. Install the load handler turret cover and traverse motor cover. 8. Test the mini-mast lift and lower functions.
Publication: 1089040, Issued: 08 Apr 2016
7. Lower the load handler onto the blocks. Let lift chain, hoses, and cable go slack. 8. Turn the key switch OFF and disconnect the battery connector. 9. Remove the power supply cable harness from connector JP5 under the turret. Remove cable ties on the cable harness, noting their location for reinstallation. Using the appropriate tool, remove the pins from the J5 connector. Attach a 6 ft. (2 m) length of 18 gauge wire to these pins and tape them together securely to aid in routing the new harness cable. Secure the other end of the wire to the turret.
7-59
