Raymond Swing-Reach 9600-9700 Maintenance Manual_ 00001 & Up- PDF DOWNLOAD

Page 11

Model 9600/9700 Swing-Reach ® Lift Truck

Section 1. How to Use This Manual Manual Design

Manual Design

8. Theory of Operation explains signal flow within the electrical and hydraulic systems for various conditions of lift truck operation. This section also contains a detailed connection point table (Pinout Matrix) designed to assist in testing and troubleshooting the truck.

Appendix contains reference information such as torque values, lubricants, and standard/metric conversions.

Index alphabetically lists subject matter with applicable page references.

This manual is designed to give personnel with an expected level of expertise the technical information necessary to maintain, troubleshoot, and repair a Raymond product. The two-line header at the top of each page contains the name of the manual, the title of the current section, and the topic contained on the page. This manual consists of the following sections: •

1. How to Use This Manual explains the manual format and design as well as abbreviations and symbols used.

2. Safety explains warning and caution notes, gives general safety rules and (as applicable) specific safety rules for batteries, static electricity, jacking, towing, transport, and welding.

3. Systems Overview includes general lift truck specifications, modes of operation, and setup/configuration information.

4. Scheduled Maintenance identifies the recommended maintenance tasks and intervals necessary to keep the lift truck working most efficiently.

5. Troubleshooting provides information used to isolate a problem or failing component based on the lift truck's symptoms.

6. Messages, Codes, and Tests gives (as applicable) operator messages, fault codes, and procedures for running diagnostic tests.

7. Component Procedures contains component locator photos and step-bystep procedures for the testing, removal, installation, and adjustment of individual truck components. Components are grouped by system. A detailed List of Component Procedures can be found at the beginning of the section.

1-2

Publication: 1089040, Issued: 08 Apr 2016


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Component Specific Service/Torque Chart

2min
pages 427-428

Section 8.Theory of Operation

1min
page 421

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 420

Section 8.Theory of Operation

1min
page 419

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 418

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 416

Section 8.Theory of Operation

1min
page 415

Section 8.Theory of Operation

2min
pages 413-414

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 412

Section 8.Theory of Operation

1min
page 409

Model 9600/9700 Swing-Reach ® Lift Truck Section 8.Theory of Operation

1min
page 408

Section 8.Theory of Operation

1min
page 407

Section 8.Theory of Operation

3min
pages 405-406

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 404

Section 8.Theory of Operation

1min
page 403

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 402

Section 8.Theory of Operation

1min
page 401

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 400

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 398-399

Section 8.Theory of Operation

2min
page 397

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 396

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 395

Section 8.Theory of Operation

1min
page 395

Section 8.Theory of Operation

1min
page 394

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 394

Section 8.Theory of Operation

2min
page 393

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 392

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 390

Section 8.Theory of Operation

2min
page 389

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 388

Section 7.Component Procedures

1min
page 369

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 366-368

Section 7.Component Procedures

4min
pages 355-356, 359-362

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 354

Section 7.Component Procedures

1min
page 353

Model 9600/9700 Swing-Reach ® Lift Truck

2min
page 352

Section 7.Component Procedures

1min
page 351

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 350

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 348-349

Lift Pressure Adjustment

1min
page 347

Section 7.Component Procedures

1min
pages 345-347

Section 7.Component Procedures

8min
pages 333-337, 339-344

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 330-332

Section 7.Component Procedures

4min
pages 325-329

Model 9600/9700 Swing-Reach ® Lift Truck Section 7.Component Procedures

1min
page 324

Section 7.Component Procedures

1min
page 323

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 320-321

Section 7.Component Procedures

5min
pages 313-319

Drive Tire Pressing

7min
pages 306-309, 311-312

Section 7.Component Procedures

2min
pages 303-305

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 300

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 222-227

Test A100-BSM Comm

3min
pages 187-195

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 176-179

Model 9600/9700 Swing-Reach ® Lift Truck

1min
page 172

Section 6.Electrical Tests

1min
page 165

Section 6.Electrical Tests

1min
pages 163-164

Section 6.Electrical Tests

1min
pages 153-154

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 94-95

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 92-93

Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 90-91

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 88-89

Model 9600/9700 Swing-Reach ® Lift Truck

4min
pages 72-73, 75

Model 9600/9700 Swing-Reach ® Lift Truck

2min
pages 70-71

Section 3.Systems Overview

11min
pages 55, 57-65

Section 3.Systems Overview

1min
page 54

Section 3.Systems Overview

1min
page 53

Model 9600/9700 Swing-Reach ® Lift Truck Section 3.Systems Overview

5min
pages 50-52

Section 3.Systems Overview

1min
page 49

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 46-48

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 39-40

Section 3.Systems Overview Model 9600/9700 Swing-Reach ® Lift Truck

3min
pages 37-38

Section 3.Systems Overview

2min
pages 33-36

Model 9600/9700 Swing-Reach ® Lift Truck

1min
pages 30-32

Jacking Safety

2min
pages 24-27

Model 9600/9700 Swing-Reach ® Lift Truck Section 2.Safety Battery Safety

1min
pages 22-23

Section 2.Safety

3min
pages 16-21

Section 1.How to Use This Manual

1min
page 11
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