Sumitomo SH700LHD-5 Hydraulic Excavator Service Manual - PDF DOWNLOAD

Page 1

Contents Contents

SH700-5

Contents Engine Section Procedures for Replacing Consumable Parts Engine Oil ................................................................................................................... 1 Removal and Installation of Engine Oil Filter Element................................................ 4

AL

Fuel Filter.................................................................................................................... 5 Removal and Installation of Air Conditioner Belt ........................................................ 8

TE RN

Removal and Installation of Alternator Belt............................................................... 10

Assembly and Disassembly

Removal and Installation of Engine Hood................................................................. 12

Removal and Installation of Engine Assembly.......................................................... 16

IN

Removal and Installation of Starter Motor ................................................................ 24

Removal and Installation of Alternator...................................................................... 26 Removal and Installation of Supply Pump ................................................................ 28

E

Removal and Installation of Common Rail................................................................ 36

CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H

Removal and Installation of Injector.......................................................................... 38 Removal and Installation of Muffler .......................................................................... 46 Removal and Installation of Turbo Charger .............................................................. 48 Removal and Installation of EGR Cooler and EGR Valve......................................... 51 Removal and Installation of Engine Sensors ............................................................ 54 Removal and Installation of Fuel Cooler................................................................... 55 Removal and Installation of Engine Inter Cooler ...................................................... 56

Air Conditioner Section

Assembly and Disassembly

Removal and Installation of Compressor.................................................................... 1 Removal and Installation of Condenser...................................................................... 3 Removal and Installation of Receiver Dryer ............................................................... 5 Assembly and Disassembly of Unit ............................................................................ 7

Gas Filling Procedures

Work Precautions ..................................................................................................... 12 Work Procedures ...................................................................................................... 13 Filling Procedures ..................................................................................................... 15

Maintenance Section

Electrical Equipment Judgment Procedures

Electricity Measurement Procedures.......................................................................... 1

Maintenance Standards Check Sheet ............................................................................................................... 3 Inspection Gauge ..................................................................................................... 15 List of Attachment Gap Adjustment Shims ............................................................... 17 List of Attachment Gap Adjustment Shims (for boom foot)...................................... 21 WSM-00-00-019EN 1


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Return Filter

1min
pages 503-504

Draining Oil from Hydraulic Oil Tank

1min
pages 508-510

Removal and Installation of Side Door

1min
pages 506-507

Suction Filter

1min
pages 501-502

Removal and Installation of Cab Front Glass

1min
pages 496-497

Removal and Installation of Wiper Motor

1min
pages 492-494

Removal and Installation of Wiper Controller

1min
pages 489-491

Removal and Installation of Wiper

1min
page 488

Removal and Installation of Boom Light

1min
page 477

Removal and Installation of Cab Assembly

2min
pages 479-485

Cautions for Safety

3min
page 471

Removal and Installation of Operator's Seat

1min
pages 486-487

Cylinder Handling Precautions

1min
page 470

Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder

25min
pages 450-469

Removal and Installation of Boom HBCV

1min
pages 448-449

Removal and Installation of Arm HBCV

1min
page 447

Removal and Installation of Boom

2min
pages 442-446

Removal and Installation of Bucket Cylinder

2min
pages 426-429

Removal and Installation of Arm

1min
pages 435-436

Removal and Installation of Arm Cylinder

2min
pages 430-434

Removal and Installation of Bucket Link

1min
pages 423-425

Removal and Installation of Boom Cylinder

2min
pages 437-441

Removal and Installation of Bucket

1min
pages 421-422

Removal and Installation of Fuel Tank

1min
pages 417-420

Removal and Installation of Cushion Valve

1min
pages 391-394

Removal and Installation of Hydraulic Oil Tank

3min
pages 411-416

Removal and Installation of 5 Stack Solenoid

1min
pages 387-390

Removal and Installation of Radiator

3min
pages 402-409

Procedures for Assembly and Disassembly of Control Valve

24min
pages 353-386

Removal and Installation of Control Valve

2min
pages 347-352

Procedures for Assembly and Disassembly of Travel Remote Control Valve

13min
pages 327-346

Removal and Installation of Travel Remote Control Valve

1min
pages 324-326

Procedures for Assembly and Disassembly of Operation Remote Control Valve

10min
pages 311-323

Removal and Installation of Operation Remote Control Valve

3min
pages 302-310

Removal and Installation of Counterweight

3min
pages 260-265

Procedures for Assembly and Disassembly of Regulator

11min
pages 289-301

Removal and Installation of Center Joint

3min
pages 253-259

Removal and Installation of Hydraulic Pump

2min
pages 266-270

Assembly and Disassembly of Swing Reduction Gear

11min
pages 234-252

Assembly and Disassembly of Swing Motor

17min
pages 215-233

Assembly and Disassembly of Take-up Roller

4min
pages 177-183

Removal and Installation of Swing Unit

3min
pages 204-209

Assembly and Disassembly of Lower Roller

3min
pages 197-203

Removal and Installation of Lower Roller

1min
pages 194-196

Assembly and Disassembly of Upper Roller

4min
pages 187-193

Removal and Installation of Upper Roller

1min
pages 184-186

Removal and Installation of Take-up Roller

1min
pages 174-176

Removal and Installation of EGR Cooler and EGR Valve

3min
pages 152-154

Removal and Installation of Engine Inter Cooler

25min
pages 157-173

Removal and Installation of Engine Sensors

1min
page 155

Removal and Installation of Fuel Cooler

1min
page 156

Removal and Installation of Muffler

2min
pages 147-148

Removal and Installation of Turbo Charger

3min
pages 149-151

Removal and Installation of Injector

8min
pages 139-146

Removal and Installation of Supply Pump

9min
pages 129-136

Removal and Installation of Air Conditioner Belt

1min
pages 109-110

Removal and Installation of Alternator Belt

1min
pages 111-112

Removal and Installation of Travel Motor

1min
page 107

Assembly and Disassembly of Unit

1min
page 108

Removal and Installation of Alternator

3min
pages 127-128

Removal and Installation of Engine Oil Filter Element

1min
page 105

Work Procedures

1min
page 114

Assembly and Disassembly of Travel Motor

1min
page 115
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