Raymond 4700 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual PDF

Page 85

Model 4700 Maintenance Manual

Section 6. Messages and Codes Fault Codes

Refer to the “Pinout Matrix” located in Theory of Operation section for all voltage and resistance values and component interconnection. Code

Description

Notes/Corrective Action

92

Code 92: Communication Error Detected By The VM The VM has not received information from the PPA, TPA, or Armrest Board.

Check power to TPA, PPA, and Armrest Board. Check power cable connections to the TPA, PPA, and motors for continuity and correct torque. Check motor encoders, temperature sensors, and connections. Check communication wires between VM, TPA, PPA, and Armrest Board for continuity and shorts to frame. Check PPA for correct configuration jumper application. Refer to “Electrical Jumpers” on page 7-49. If OK, replace the VM.

93

Code 93: Communication Error Detected By The VM The VM has not received information from the Operator Display.

Check power to TPA, PPA, VM, HCB, and Operator Display. Check communication wires between VM and Display for continuity and shorts to frame. If OK, replace the Operator Display.

94

Code 94: Internal Fault The VM has detected an internal fault.

Replace the VM.

96

Code 96: VM Internal Fault Fault in the area of memory where the adjustable parameters are stored.

Verify battery voltage. If wrong voltage, set correct voltage via FlashWare (and re-Learn pots) or install correct voltage battery. Check for shorts to frame. If code does not clear by cycling Key switch, replace the VM. If code clears, the adjustable parameters have been reset to default values and require resetting to customer’s requirements via FlashWare. Re-Learn all pots.

97

Code 97: Jumper Configuration Error The jumper between JBP-1 and 2 on the PPA (determines motor size) was detected in the wrong position for the truck model. If not in place, the VM defaults to model 470-C30.

Verify the jumper is in place on models 470-C40 and 470-C50HM. The jumper should not be installed on model 470-C30. Verify correct PPA is installed.

A1

Code A1: Hydraulic Control Board Internal Fault Fault in the area of memory where the adjustable parameters are stored on the Hydraulic Control Board.

If code does not clear by cycling key, replace the Hydraulic Control Board. If code clears, the adjustable parameters have been reset to default values and require resetting to customer’s requirements via FlashWare.

A2

Code A2: Solenoid Valve Error A short was detected in the circuits between the 5th Solenoid Valve (EV11) and the Hydraulic Control Board.

Measure voltage and resistance across coil. If OK, replace the Hydraulic Control Board.

Publication 1160093, Issued: 20 May 2013

6-23


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RAYMOND SERVICE INFORMATION

1min
pages 321-322

RAYMOND SERVICE INFORMATION

1min
page 319

RAYMOND SERVICE INFORMATION

1min
pages 316-317

RAYMOND SERVICE INFORMATION

1min
page 314

Section I.Index

1min
pages 273-278, 281, 310-313

Section 8.Theory of Operation

1min
page 260

Model 4700 Maintenance Manual

1min
page 259

Model 4700 Maintenance Manual

2min
pages 257-258

Model 4700 Maintenance Manual

1min
pages 255-256

Model 4700 Maintenance Manual

1min
page 253

Model 4700 Maintenance Manual

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pages 251-252

Model 4700 Maintenance Manual

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pages 249-250

Model 4700 Maintenance Manual

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pages 247-248

Model 4700 Maintenance Manual

3min
pages 243-244

Model 4700 Maintenance Manual

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pages 241-242

Model 4700 Maintenance Manual

2min
pages 239-240

Section 8.Theory of Operation

1min
page 236

Model 4700 Maintenance Manual

2min
pages 233-234

Model 4700 Maintenance Manual

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pages 231-232

Model 4700 Maintenance Manual

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pages 229-230

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pages 227-228

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pages 223-224

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pages 213-216

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pages 209-210

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pages 207-208

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pages 203-204

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pages 201-202

Model 4700 Maintenance Manual

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pages 199-200

Model 4700 Maintenance Manual

2min
pages 197-198

Section 8.Theory of Operation

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page 196

Model 4700 Maintenance Manual

1min
page 195

Section 8.Theory of Operation

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page 194

Model 4700 Maintenance Manual

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Section 8.Theory of Operation Model 4700 Maintenance Manual

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page 192

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page 191

Section 8.Theory of Operation

2min
page 190

Model 4700 Maintenance Manual

4min
pages 187-188

Section 8.Theory of Operation

1min
page 186

Section 7.Component Procedures

1min
page 184

Model 4700 Maintenance Manual

1min
page 183

Model 4700 Maintenance Manual

1min
pages 181-182

Model 4700 Maintenance Manual

5min
pages 177-180

Model 4700 Maintenance Manual

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pages 175-176

Model 4700 Maintenance Manual

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pages 173-174

Model 4700 Maintenance Manual

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pages 171-172

Model 4700 Maintenance Manual

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pages 169-170

Model 4700 Maintenance Manual

2min
pages 163-166

Model 4700 Maintenance Manual

3min
pages 159-160, 162

Model 4700 Maintenance Manual

1min
pages 157-158

Section 7.Component Procedures

2min
page 154

Section 7.Component Procedures

2min
pages 150-151

Model 4700 Maintenance Manual

1min
pages 147-148

Model 4700 Maintenance Manual

1min
page 141

Model 4700 Maintenance Manual

4min
pages 135-140

Model 4700 Maintenance Manual

3min
pages 129, 132

Model 4700 Maintenance Manual

1min
pages 127-128

Model 4700 Maintenance Manual

1min
pages 125-126

Model 4700 Maintenance Manual

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pages 123-124

Model 4700 Maintenance Manual

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pages 121-122

Model 4700 Maintenance Manual

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pages 119-120

Model 4700 Maintenance Manual

1min
pages 117-118

Section 7.Component Procedures

1min
page 116

Model 4700 Maintenance Manual

3min
pages 91-93

Model 4700 Maintenance Manual

2min
pages 89-90

Model 4700 Maintenance Manual

2min
pages 87-88

Model 4700 Maintenance Manual

3min
pages 85-86

Section 6.Messages and Codes

1min
page 84

Section 6.Messages and Codes

3min
pages 82-83

Model 4700 Maintenance Manual

1min
page 81

Section 6.Messages and Codes

2min
page 80

Model 4700

1min
page 79

Model 4700 Maintenance Manual

3min
pages 77-78

Section 6.Messages and Codes

2min
page 76

Model 4700 Maintenance Manual

1min
page 75

Model 4700 Maintenance Manual

3min
pages 73-74

Model 4700

4min
pages 71-72

Section 6.Messages and Codes

1min
pages 66-67

Section 6.Messages and Codes

1min
page 64

Model 4700 Maintenance Manual

1min
pages 53-54

Section 5.Troubleshooting

4min
pages 48-50

Section 4.Scheduled Maintenance Model 4700 Maintenance Manual

1min
pages 44-45

Model 4700 Maintenance Manual

5min
pages 37-38, 40-43

Section 4.Scheduled Maintenance

2min
pages 34, 36

Section 3.Systems Overview

1min
page 32

Section 3.Systems Overview

4min
pages 30-31

FlashWare Program

1min
pages 28-29

Section 3.Systems Overview Model 4700 Maintenance Manual

2min
pages 24-27

Jacking Safety

2min
pages 20-21

Section 2.Safety

4min
pages 13-19

Model 4700 Sit-Down Counterbalanced Lift Truck Interactive Electronic Technical Manuals

1min
page 9

Section 1.How to Use This Manual Model 4700 Sit-Down Counterbalanced Lift Truck

1min
page 8
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