Raymond 4700 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual PDF

Page 81

Model 4700 Maintenance Manual

Section 6. Messages and Codes Fault Codes

Refer to the “Pinout Matrix” located in Theory of Operation section for all voltage and resistance values and component interconnection. Code

Description

Notes/Corrective Action

68

Code 68: Traction Contactor Open When Commanded Closed Correct voltage is not seen by the TPA at +V when CT3 is commanded closed.

Inspect the contactor for physical binding and welded tips. Check the fuse for the TPA (FT). Measure voltage and resistance across coil. Test cables from battery to TPA for continuity and correct torque. If OK, replace the TPA.

69

Code 69: Slave TPA Internal Fault The TPA has detected an internal fault.

Check cables to the motors and TPA for continuity and correct torque. If OK, replace the TPA.

70

Code 70: Slave TPA Precharge Failure When CT3 is closed, the Slave TPA attempts to charge the internal capacitors. If the capacitors are not charged to B+ in a certain amount of time, this code is displayed.

Check for B– at the TPA power input. Check for B+ from CT3 to the B+ connection on the TPA. If not present, check the fuse for the TPA (FT). Measure voltage and resistance across CT3 coil. If OK, replace the TPA.

71

Code 71: Slave TPA Over Temperature Internal temperature of the Slave TPA is >167°F (75°C). Performance is reduced to 212°F (100°C); travel is shut down above 212°F (100°C).

Check fan for correct operation. Fan should operate within about one minute after turning Key switch ON. If not, troubleshoot fan. Allow TPA time to cool. If code clears, check cables to traction motor and TPA for correct torque and continuity. Check for brake drag. If code does not go away, replace TPA.

72

Code 72: Left Traction Motor Temperature Out-of-Range Left traction motor overtemperature, >266°F (130°C), or temperature switch is bad.

If motor temperature is <266°F (130°C), check wiring to switch from VM. If motor temperature is >266°F (130°C), compare current across the 3 phases for excessive current draw per the Pinout Matrix. Check drive unit for binding. If OK, replace the TPA.

73

Code 73: Left Traction Motor Encoder Error Incorrect or no input seen by the TPA from the Left Traction Motor encoder.

Test the +12V and GND inputs to both encoders and the output from channels A and B to the amp from both encoders. If OK, check for shorts to frame. Check voltage to the TPA. If OK, replace the TPA.

74

Code 74: Slave TPA Temperature Sensor Out-of Range Temperature sensor has exceeded values expected.

Check fan for correct operation. Fan should operate within approx. one minute after turning Key switch ON. If not, troubleshoot fan. If OK, replace the TPA.

Publication 1160093, Issued: 20 May 2013

6-19


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RAYMOND SERVICE INFORMATION

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pages 321-322

RAYMOND SERVICE INFORMATION

1min
page 319

RAYMOND SERVICE INFORMATION

1min
pages 316-317

RAYMOND SERVICE INFORMATION

1min
page 314

Section I.Index

1min
pages 273-278, 281, 310-313

Section 8.Theory of Operation

1min
page 260

Model 4700 Maintenance Manual

1min
page 259

Model 4700 Maintenance Manual

2min
pages 257-258

Model 4700 Maintenance Manual

1min
pages 255-256

Model 4700 Maintenance Manual

1min
page 253

Model 4700 Maintenance Manual

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pages 251-252

Model 4700 Maintenance Manual

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pages 249-250

Model 4700 Maintenance Manual

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pages 247-248

Model 4700 Maintenance Manual

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pages 243-244

Model 4700 Maintenance Manual

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pages 241-242

Model 4700 Maintenance Manual

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pages 239-240

Section 8.Theory of Operation

1min
page 236

Model 4700 Maintenance Manual

2min
pages 233-234

Model 4700 Maintenance Manual

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pages 231-232

Model 4700 Maintenance Manual

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pages 229-230

Model 4700 Maintenance Manual

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pages 227-228

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Model 4700 Maintenance Manual

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pages 213-216

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pages 209-210

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pages 203-204

Model 4700 Maintenance Manual

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pages 201-202

Model 4700 Maintenance Manual

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pages 199-200

Model 4700 Maintenance Manual

2min
pages 197-198

Section 8.Theory of Operation

2min
page 196

Model 4700 Maintenance Manual

1min
page 195

Section 8.Theory of Operation

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Model 4700 Maintenance Manual

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Section 8.Theory of Operation Model 4700 Maintenance Manual

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Model 4700 Maintenance Manual

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page 191

Section 8.Theory of Operation

2min
page 190

Model 4700 Maintenance Manual

4min
pages 187-188

Section 8.Theory of Operation

1min
page 186

Section 7.Component Procedures

1min
page 184

Model 4700 Maintenance Manual

1min
page 183

Model 4700 Maintenance Manual

1min
pages 181-182

Model 4700 Maintenance Manual

5min
pages 177-180

Model 4700 Maintenance Manual

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pages 175-176

Model 4700 Maintenance Manual

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pages 173-174

Model 4700 Maintenance Manual

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pages 171-172

Model 4700 Maintenance Manual

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pages 169-170

Model 4700 Maintenance Manual

2min
pages 163-166

Model 4700 Maintenance Manual

3min
pages 159-160, 162

Model 4700 Maintenance Manual

1min
pages 157-158

Section 7.Component Procedures

2min
page 154

Section 7.Component Procedures

2min
pages 150-151

Model 4700 Maintenance Manual

1min
pages 147-148

Model 4700 Maintenance Manual

1min
page 141

Model 4700 Maintenance Manual

4min
pages 135-140

Model 4700 Maintenance Manual

3min
pages 129, 132

Model 4700 Maintenance Manual

1min
pages 127-128

Model 4700 Maintenance Manual

1min
pages 125-126

Model 4700 Maintenance Manual

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pages 123-124

Model 4700 Maintenance Manual

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pages 121-122

Model 4700 Maintenance Manual

2min
pages 119-120

Model 4700 Maintenance Manual

1min
pages 117-118

Section 7.Component Procedures

1min
page 116

Model 4700 Maintenance Manual

3min
pages 91-93

Model 4700 Maintenance Manual

2min
pages 89-90

Model 4700 Maintenance Manual

2min
pages 87-88

Model 4700 Maintenance Manual

3min
pages 85-86

Section 6.Messages and Codes

1min
page 84

Section 6.Messages and Codes

3min
pages 82-83

Model 4700 Maintenance Manual

1min
page 81

Section 6.Messages and Codes

2min
page 80

Model 4700

1min
page 79

Model 4700 Maintenance Manual

3min
pages 77-78

Section 6.Messages and Codes

2min
page 76

Model 4700 Maintenance Manual

1min
page 75

Model 4700 Maintenance Manual

3min
pages 73-74

Model 4700

4min
pages 71-72

Section 6.Messages and Codes

1min
pages 66-67

Section 6.Messages and Codes

1min
page 64

Model 4700 Maintenance Manual

1min
pages 53-54

Section 5.Troubleshooting

4min
pages 48-50

Section 4.Scheduled Maintenance Model 4700 Maintenance Manual

1min
pages 44-45

Model 4700 Maintenance Manual

5min
pages 37-38, 40-43

Section 4.Scheduled Maintenance

2min
pages 34, 36

Section 3.Systems Overview

1min
page 32

Section 3.Systems Overview

4min
pages 30-31

FlashWare Program

1min
pages 28-29

Section 3.Systems Overview Model 4700 Maintenance Manual

2min
pages 24-27

Jacking Safety

2min
pages 20-21

Section 2.Safety

4min
pages 13-19

Model 4700 Sit-Down Counterbalanced Lift Truck Interactive Electronic Technical Manuals

1min
page 9

Section 1.How to Use This Manual Model 4700 Sit-Down Counterbalanced Lift Truck

1min
page 8
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