Remote Control Valve Procedures for Assembly and Disassembly of Travel Remote Control Valve When disassembling the valve, read the disassembly procedures thoroughly before following the sequence below. The numbers in the parentheses after the part names indicate codes in page 300 "Attached diagram 1. Remote control valve assembly cross-section diagram".
1. Maintenance Procedures (1) Disassembly procedures [1] Preparations 1) Prepare a sufficiently spacious, solid and stable work platform so that parts will not fall or move during work. 2) Prepare tools and materials.
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[3] Disassembly procedure 1) Clean the remote control valve with white kerosene. • Place plugs in each port.
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[2] General work precautions 1) Each part has been manufactured with a high degree of precision, so be careful not to let parts bump each other or fall when handling them. 2) If parts are struck or pulled with excessive force during work because they are tight, this may cause burrs or damage which may then cause reductions in performance or oil leaking due to faulty assembly. Perform work carefully and thoroughly. 3) Rust may form on parts due to moisture or debris if the valve is left disassembled or if work is abandoned in the middle of disassembly. If work must be halted, be careful about preventing rust from forming and dust settling on parts.
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2) Use shock plate to secure the remote control valve in a vise. Remove the bellows (501) from the covers (201) and remove the covers by pulling upwards.
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3) Use a hexagon wrench on the hexagon socket head locking screws (423) to loosen them. Be careful, as application of Loctite #241 makes the loosening torque high.
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