Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual - PDF DOWNLOAD

Page 9

Model Designations Serial Tag Information and Model Nomenclature Transmission model designation and other transmission identification information are stamped on the serial tag. To identify the transmission model and serial number, locate the tag on the transmission and then locate the numbers as shown. Figure 1-1 below shows the tag which is located on the transmission. Model Designations

When calling for service assistance or parts, have the model and serial numbers handy Do not remove or destroy the transmission identification tag!

Eaton Fuller Transmissions Model

PTO Code

Serial

FRO-14210-C Eaton Corporation Transmission Div Kalamazoo, MI 49003

Made In

Fig 1-1 Transmission Tag and Location Model Number The model number gives basic information about the transmission and is explained below. Use this number when calling for service assistance or replacement parts.

F R -

1 4 2 1 0 C

Eaton Fuller Model Designation Prefix See options below: Prefix

Definition

FR

Fuller Roadranger Twin Countershaft

FRF

w/ Forward Shift Bar Housing

FRO

w/ Overdrive

FROF

w/ Overdrive and Forward Shift Bar Housing

Ratio Set Forward Speeds

2 = Helical Auxilary Gearing and "Multi-Mesh" Front Gearing This (x) 100 = Nominal Torque Capacity

Serial Number The serial number is the sequential identification number of the transmission. Before calling for service assistance, write the number down as it may be needed. Bill of material or Customer number This number may be located below the model and serial numbers. It is a reference number used by Eaton®.

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How to Install the Auxiliary Section

2min
pages 191-192

Shim Procedure without a Shim Tool for Tapered Bearings

3min
pages 193-196

How to Assemble the Auxiliary Section

3min
pages 187-190

Gear Assembly

1min
pages 179-180

How to Install the Upper Countershaft Bearings

2min
pages 177-178

Drive Gear

1min
pages 174-175

How to Install Countershaft Assemblies

1min
page 171

How to Install the Input Bearing Cover

1min
page 176

Gear Assembly

1min
pages 169-170

How to Assemble the Countershaft Assemblies

2min
pages 167-168

How to Install the Mainshaft Assembly

1min
pages 165-166

Tolerance Washers

2min
pages 162-164

Case for ReassemblyHow to Prepare the Main

1min
page 159

ft AssembliesHow to Remove the Countersha How to Disassemble the

1min
pages 153-154

How to Remove the Mainshaft Assembly

2min
pages 150-152

How to Remove the Upper and Lower Countershaft Bearings

1min
pages 148-149

How to Assemble the Synchronizer Assembly

1min
pages 134-135

How to Install the Auxiliary Countershaft Bearing Races

1min
page 142

hronizer AssemblyHow to Disassemble the Sync

1min
page 133

How to Remove the Auxiliary Section

2min
pages 126-127

How to Assemble the Shift Bar Housing .... How to Remove the Input Shaft Assembly

4min
pages 118-121

without main case disassembly

1min
pages 124-125

How Assemble the Range Cylinder

1min
pages 116-117

without main case disassembly) How to Install the Input Shaft Assembly

1min
pages 122-123

How to Install the Shift Bar Housing

1min
page 111

How to Remove the Shift Bar Housing

1min
page 110

How to Assemble the Gear Shift Lever

1min
pages 108-109

How to Disassemble the Gear Shift Lever

1min
pages 106-107

How to Assemble the Integral Oil Cooler

1min
page 102

sHow to Install the Auxiliary Section in Chassi

5min
pages 96-99

Speedometer How to Install the Oil Seal Mechanical/Magnetic

2min
pages 90-91

Section in ChassisHow to Remove the Auxiliary

3min
pages 94-95

Speedometer

1min
pages 92-93

How to Remove the Shift Bar Housing Ho to Remove the Oil Seal Mechanical/Magnetic

1min
page 89

How to Install the Shift Bar Housing

1min
page 88

How to Remove the Reverse Switch

1min
page 86

Reverse Switch Operation and Testing

1min
page 85

How to Remove the Neutral Switch

1min
page 83

How to Adjust the Remote Shift Control (LRC Type

2min
pages 78-79

How to Install the Detent Spring

1min
page 81

How to Remove the Gear Shift Lever/Remote Shift Control

1min
page 76

Shift Control

1min
page 77

How to Install a Roadranger Valve

1min
page 75

How to Install Compression Type Fittings

1min
page 71

Type FittingsHow to Install Push-To-Connect

1min
page 73

Timing Procedures

1min
pages 64-65

Air System Troubleshooting

18min
pages 35-45

General Troubleshooting Chart

3min
pages 46-48

Oil Leak Inspection Process

1min
page 14

Tool Specifications

5min
pages 19-22

Torque Specifications

1min
pages 23-24

Lubrication Specifications

1min
pages 12-13

Serial Tag Information and Model Nomenclature

2min
pages 9-11

Purpose and Scope of Manual

7min
pages 5-8
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