Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual - PDF DOWNLOAD

Page 12

Lubrication Lubrication Specifications Note: For a list of Eaton Approved Synthetic Lubricants, see TCMT-0021 or call 1-800-826-HELP (4357). Note: The use of lubricants not meeting these requirements will affect warranty coverage. Note: Additives and friction modifiers must not be introduced. Never mix engine oils and gear oils in the same transmission. IMPORTANT

Transmission filters should be changed during regular lube intervals. Inspection of the transmission filter should be conducted during preventive maintenance checks for damage or corrosion. Replace as necessary.

Buy from a reputable dealer For a complete list of approved and reputable dealers, write to: Eaton Corporation, Worldwide Marketing Services, P.O. Box 4013, Kalamazoo, MI 49003

Transmission Operating Angles If the transmission operating angle is more than 12 degrees, improper lubrication will occur. The operating angle is the transmission mounting angle in the chassis plus the percent of upgrade (expressed in degrees). For operating angles over 12 degrees, the transmission must be equipped with an oil pump or cooler kit to insure proper lubrication.

Operating Temperatures with Oil Coolers The transmission must not be operated consistently at temperatures above 250° F. Operation at temperatures above 250°F [121°C] causes loaded gear tooth temperatures to exceed 350°F [177°C] which will ultimately destroy the heat treatment of the gears. If the elevated temperature is associated with an unusual operating condition that will reoccur, a cooler should be added, or the capacity of the existing cooling system increased. The following conditions in any combination can cause operating temperatures of over 250° F [121°C]: •

Operating consistently at slow speed.

High ambient temperatures.

Restricted air flow around transmission.

Use of engine retarder.

High horsepower operation.

Note: Transmission coolers must be used to reduce the operating temperatures when the above conditions are encountered.

Oil Cooler Chart Table 4 Transmission Oil Coolers are: Recommended • With engines of 350 H.P. and above. Required • With engines 399 H.P. and above and GCW’s over 90,000 lbs. • With engines 399 H.P. and above and 1400 lb. ft. or greater torque. • With engines 1500 lb. ft. and above

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How to Install the Auxiliary Section

2min
pages 191-192

Shim Procedure without a Shim Tool for Tapered Bearings

3min
pages 193-196

How to Assemble the Auxiliary Section

3min
pages 187-190

Gear Assembly

1min
pages 179-180

How to Install the Upper Countershaft Bearings

2min
pages 177-178

Drive Gear

1min
pages 174-175

How to Install Countershaft Assemblies

1min
page 171

How to Install the Input Bearing Cover

1min
page 176

Gear Assembly

1min
pages 169-170

How to Assemble the Countershaft Assemblies

2min
pages 167-168

How to Install the Mainshaft Assembly

1min
pages 165-166

Tolerance Washers

2min
pages 162-164

Case for ReassemblyHow to Prepare the Main

1min
page 159

ft AssembliesHow to Remove the Countersha How to Disassemble the

1min
pages 153-154

How to Remove the Mainshaft Assembly

2min
pages 150-152

How to Remove the Upper and Lower Countershaft Bearings

1min
pages 148-149

How to Assemble the Synchronizer Assembly

1min
pages 134-135

How to Install the Auxiliary Countershaft Bearing Races

1min
page 142

hronizer AssemblyHow to Disassemble the Sync

1min
page 133

How to Remove the Auxiliary Section

2min
pages 126-127

How to Assemble the Shift Bar Housing .... How to Remove the Input Shaft Assembly

4min
pages 118-121

without main case disassembly

1min
pages 124-125

How Assemble the Range Cylinder

1min
pages 116-117

without main case disassembly) How to Install the Input Shaft Assembly

1min
pages 122-123

How to Install the Shift Bar Housing

1min
page 111

How to Remove the Shift Bar Housing

1min
page 110

How to Assemble the Gear Shift Lever

1min
pages 108-109

How to Disassemble the Gear Shift Lever

1min
pages 106-107

How to Assemble the Integral Oil Cooler

1min
page 102

sHow to Install the Auxiliary Section in Chassi

5min
pages 96-99

Speedometer How to Install the Oil Seal Mechanical/Magnetic

2min
pages 90-91

Section in ChassisHow to Remove the Auxiliary

3min
pages 94-95

Speedometer

1min
pages 92-93

How to Remove the Shift Bar Housing Ho to Remove the Oil Seal Mechanical/Magnetic

1min
page 89

How to Install the Shift Bar Housing

1min
page 88

How to Remove the Reverse Switch

1min
page 86

Reverse Switch Operation and Testing

1min
page 85

How to Remove the Neutral Switch

1min
page 83

How to Adjust the Remote Shift Control (LRC Type

2min
pages 78-79

How to Install the Detent Spring

1min
page 81

How to Remove the Gear Shift Lever/Remote Shift Control

1min
page 76

Shift Control

1min
page 77

How to Install a Roadranger Valve

1min
page 75

How to Install Compression Type Fittings

1min
page 71

Type FittingsHow to Install Push-To-Connect

1min
page 73

Timing Procedures

1min
pages 64-65

Air System Troubleshooting

18min
pages 35-45

General Troubleshooting Chart

3min
pages 46-48

Oil Leak Inspection Process

1min
page 14

Tool Specifications

5min
pages 19-22

Torque Specifications

1min
pages 23-24

Lubrication Specifications

1min
pages 12-13

Serial Tag Information and Model Nomenclature

2min
pages 9-11

Purpose and Scope of Manual

7min
pages 5-8
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