Toyota Forklift 7LOP10CW, 7LOP10CF Service Manual SN 931876 - PDF DOWNLOAD

Page 92

Electrical systems – 5000 Functional description T-code 787, 788

Valid from serial number 931876-

Date 2006-04-10

Order number 232370-040

Table 9: Functional description Event:

13. Initial forks lowering

Prior event(s)

2

Action(s)

Press the lower forks button

Influencing elements

Forks lower button [A2:S22] Lift height < 100mm, S32 [A1:INP. CABIN/FORKS LOWER THAN 100mm] activated (option)

Resulting conditions

[A1:OUT.LOWER VALVE] goes low [A36:OUT.INITIAL FORKS SOFT CLOSING VALVE] goes low Forks lowering hydraulic valve [Y10] activates. Cabin hydraulic soft closing valve [Y69] activates. When S32 [A1: INP. CABIN/FORKS LOWER THAN 100mm] is not activated, pallet to ground protection or footprotection is active. (option)

10.4.1 Description of steering system The servo steering system on this truck comprises a synchronous DC motor (M6) with permanently magnetized rotor which is also brushless. This type of motor is ideal for truck steering applications due to light weight and high torque even from stand still. The motor directly drives the drive wheel gear unit, via an integrated 2 stage planetary gear. The steer motor is controlled by a fully electronic 4-quadrant regulator (A5) which is mounted directly in the servo motor casing. Hall sensors (H) in the servo motor provide timing information for commutation control. The sensors also provide the steer servo with position information. A double potentiometer (R2) mounted in the tiller unit provides steer angle information from the operator. Every time the traction battery is connected and the truck switched on the steer system performs a reference search for "straight ahead" position. An inductive proximity switch (S65) mounted in the final drive gear mounting plate registers a change in state (either ON to OFF or OFF to ON depending on drive wheel's initial position) and feeds this signal back to the steer servo. From this point on, the steer servo "knows" the position of the drive wheel. Only efter the traction battery is next disconnected, is a new reference search carried out. The steer servo communicates fully via the CAN bus. All steer servo errors codes are transmitted to the truck's control system and displayed on the tiller unit's display.

10- 24

Service Manual

7LOP10CW, 7LOP10CF

© TIEE SARL


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Articles inside

Fork carriage – 7420

14min
pages 163-187

Main lift chain system – 7120

1min
page 160

Main lift chain system – 7120

1min
pages 158-159

Main lift chain system – 7120

1min
pages 156-157

Hydraulic system – 6000 Adjustments

1min
pages 154-155

Hydraulic system – 6000

1min
page 153

Hydraulic system – 6000

1min
page 152

Hydraulic system – 6000

1min
pages 148-149

Electrical systems – 5000

1min
page 141

Electrical systems – 5000

1min
page 136

Electrical systems 5000

1min
page 135

Electrical systems – 5000

1min
page 134

Electrical systems – 5000

1min
page 133

Electrical systems – 5000

1min
page 132

Electrical systems – 5000

1min
page 131

Electrical systems – 5000

1min
pages 120-121

Electrical systems – 5000

1min
pages 118-119

Electrical systems – 5000

2min
pages 116-117

Electrical systems – 5000

1min
page 115

Electrical systems – 5000

1min
page 114

Electrical systems – 5000

1min
page 113

Electrical systems – 5000

1min
page 112

Electrical systems – 5000

1min
pages 110-111

Electrical systems – 5000

1min
pages 108-109

Electrical systems – 5000

3min
pages 103-107

Electrical systems – 5000

1min
page 102

Electrical systems – 5000

1min
pages 100-101

Electrical systems – 5000

1min
page 99

Electrical systems – 5000

1min
page 98

Electrical systems – 5000

1min
pages 96-97

Electrical systems – 5000

1min
page 95

Electrical systems – 5000

2min
pages 92-94

Electrical systems – 5000

1min
page 69

Electrical steering system – 4300

2min
pages 58-68

Electrical steering system – 4300

1min
page 57

Electrical steering system – 4300

1min
pages 54-55

Support wheels – 3500

1min
pages 52-53

Electromagnetic brake – 3370

1min
pages 48-49, 51

Driving unit/gear – 2550

2min
pages 45-46

Driving unit/gear – 2550

1min
pages 42-44

Electric drive motor – 1760

1min
page 39

Maintenance

8min
pages 16-23, 25-29, 32-33, 35-36

Technical data

1min
pages 12-15
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