Technical data

Table 1: Technical data

Model7LOP10CW7LOP10CF

Tightening torques

2.1 Tightening torques

Table 2: Specific tightening torques

2.2 General tightening torques

Millimetre threads M3 to M24. The following applies under ideal conditions, e.g. steel against steel.

Table 3: General tightening torques

A = Strength grade

B = Galvanised, non-oiled bolts

C = Untreated, oiled bolts

NOTE!

Experience has shown that if you adjust the torque wrench to the values for untreated bolts, you will get the correct torque value for galvanised bolts.Do not tighten more than the values set out in the table otherwise the bolts can be destroyed.

3- Maintenance

To assure maximum safety and minimum downtime, all items in the service programme should be covered. The service intervals are only guidelines and need not be strictly followed. The operator of the truck should adapt these to local requirements, however, it is important that the minimum requirements as stated by Toyota are observed.

The service intervals are based on truck operating hours and can be adapted to most common 8-hour shifts. When calculating the service intervals, the following operating hours have been used:

Day time:08.00-17.00 (20 hours/week)

Double shift:06.00-14.00, 14.00-22.00 (40 hours/week)

Triple shift:06.00-14.00, 14.00-22.00, 22.00-06.00 (60 hours/week)

Make sure the truck receives the necessary regular maintenance service according to the maintenance schedule. The truck's safety, efficiency and service life rely on the service and maintenance the truck receives.

For service and repairs, only use spare parts approved by Toyota.

3.1 Safety rules during maintenance work

Only technicians who have received the necessary training for service and repairs of this truck type may carry out service and repair work.

•Do not perform any repair work on the truck unless properly trained and possessing the necessary skills to perform such work.

•Keep the service site clean. Oil and water on the floor could make it slippery.

•Never wear loose items and jewellery when working on the truck.

WARNING!

Short-circuiting/Burn injuries. When working on the truck's electrical system, short-circuiting/burn injuries may occur if metal objects come into contact with live electrical connections.

Remove any watches, rings and other metal jewellery.

•Unless otherwise indicated in this service handbook, always disconnect the battery connector prior to performing maintenance work on the truck.

•Prior to opening any covers to the drive unit and the electrical system, be sure to disconnect the power supply to the truck.

•Prior to commencing any work on the hydraulic system of the truck, be sure to slowly depressurize the system.