Toyota Forklift 7LOP10CW, 7LOP10CF Service Manual SN 931876 - PDF DOWNLOAD

Page 54

Electrical steering system – 4300 General T-code 787, 788

Valid from serial number 931876-

Date 2006-04-10

Order number 232370-040

9.1.1 Electrical steering servo The electrical steering servo consists of twin potentiometers connected to an electronic module in the motor compartment. The electronic module, which is also referred to as the EPS (Electrical Power Steering), is directly mounted on a Brush-Less Permanently Magnetised servo motor (BLPM). The motor has a power amplifier that consists of 2-stage planetary gearing with a gear wheel mounted on a trailing journal and locked with a nut. The gear wheel is meshed with the gear ring on the driving wheel gear, and as such the drive unit also handles steering of the truck. The steering system is electric and uses a "Steer-By-Wire" design. This means there is no mechanical contact between the steering unit and the truck's steering wheel. The electronic module monitors all electrically connected components. Monitoring is continuous enabling instant detection of possible cable interruptions. Electrical faults detected in potentiometers, cables and the electronic module result in automatic switch-off of the truck's drive mode and application of the electromechanical brake.

An automatic drive reference measurement is performed at each startup after a no-voltage state. During this calibration, the truck cannot be driven. The drive reference mode safety-checks the system and simultaneously calibrates the wheel position. Steering is progressive, implying slow-down of the travel speed at large steering angle throws. This promotes safe and efficient truck travel. A certain steering response in the steering unit results in an increasingly greater steering response in the steering wheel. The steering unit is limited to a +/- 60 degree steering response which gives the steering wheel +/-100 degree steering response (drive wheel direction) or +/-90 degree steering response (fork direction).

9- 2

Service Manual

7LOP10CW, 7LOP10CF

© TIEE SARL


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Fork carriage – 7420

14min
pages 163-187

Main lift chain system – 7120

1min
page 160

Main lift chain system – 7120

1min
pages 158-159

Main lift chain system – 7120

1min
pages 156-157

Hydraulic system – 6000 Adjustments

1min
pages 154-155

Hydraulic system – 6000

1min
page 153

Hydraulic system – 6000

1min
page 152

Hydraulic system – 6000

1min
pages 148-149

Electrical systems – 5000

1min
page 141

Electrical systems – 5000

1min
page 136

Electrical systems 5000

1min
page 135

Electrical systems – 5000

1min
page 134

Electrical systems – 5000

1min
page 133

Electrical systems – 5000

1min
page 132

Electrical systems – 5000

1min
page 131

Electrical systems – 5000

1min
pages 120-121

Electrical systems – 5000

1min
pages 118-119

Electrical systems – 5000

2min
pages 116-117

Electrical systems – 5000

1min
page 115

Electrical systems – 5000

1min
page 114

Electrical systems – 5000

1min
page 113

Electrical systems – 5000

1min
page 112

Electrical systems – 5000

1min
pages 110-111

Electrical systems – 5000

1min
pages 108-109

Electrical systems – 5000

3min
pages 103-107

Electrical systems – 5000

1min
page 102

Electrical systems – 5000

1min
pages 100-101

Electrical systems – 5000

1min
page 99

Electrical systems – 5000

1min
page 98

Electrical systems – 5000

1min
pages 96-97

Electrical systems – 5000

1min
page 95

Electrical systems – 5000

2min
pages 92-94

Electrical systems – 5000

1min
page 69

Electrical steering system – 4300

2min
pages 58-68

Electrical steering system – 4300

1min
page 57

Electrical steering system – 4300

1min
pages 54-55

Support wheels – 3500

1min
pages 52-53

Electromagnetic brake – 3370

1min
pages 48-49, 51

Driving unit/gear – 2550

2min
pages 45-46

Driving unit/gear – 2550

1min
pages 42-44

Electric drive motor – 1760

1min
page 39

Maintenance

8min
pages 16-23, 25-29, 32-33, 35-36

Technical data

1min
pages 12-15
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