Toyota Forklift 7LOP10CW, 7LOP10CF Service Manual SN 931876 - PDF DOWNLOAD

Page 135

Electrical systems – 5000 Diagnostic and troubleshooting Order number 232370-040

Date 2006-04-10

Valid from serial number 931876-

T-code 787, 788

Table 28: List of error codes Code

Description

Possible cause / Hint or Solution

E107

Main contactor not activated [K10]

Problem with main contactor tips or cabling (open circuit). Contactor control wire not connected. Incorrect contactor output from the transistor regulator (switched off). / Inspect the main contactor tips. Check control wires to main contactor. Check contactor drive output goes {low}. [A1]

E108

Main contactor tips welded or open circuit in coil.[K10]

Main contactor tips welded. Contactor drive output in controller faulty (on) / Check main contactor tips Check contactor drive output goes {high}. [A1]

E110

Incorrect rotor current value. [M1, A1]

Defective transistor regulator [A1]. Can be caused by excessive moisture inside regulator. / Restart the truck.

E113

Unspecified steer servo fault

Control system has detected a fault condition but is unable to ascertain the exact cause. / Restart the truck.

E114

Steer servo phase error [A5, M6]

Loss of motor phase to steer servo motor. / Check internal motor cable connections in steer servo

E115

Steer servo start up error [A5]

Faulty Servo Internal logical fault Incorrect parameter settings. / Restart the truck.

E116

Steer servo checksum error [A5]

Can occur after new software has been loaded into truck. / Restart the truck.

E117

Steer servo communication error

Not used

E118

Command mode error

Not used

E119

Steer servo error during homing operation (Time out)

Home position (steering straight) not achieved within preset time. Home reference sensor [S65] not adjusted correctly Faulty reference sensor / Check reference sensor gap is adjusted correctly, check wiring to sensor.

E120

Error in steer servo potentiometer

Not used

E121

Steer servo error -steering angle value check

Defective steering signal potentiometer [R2] or cabling / Restart the truck. The sum of the voltages between cables 92-94 and 93-94 =5 V Recalibrate steering. See# 36 - Steer servo calibration on page 46

E122

Steer servo -reference supply out of range

Defective steer servo [A5] / Check voltage between wire nos. 91-94 = 4,5 to 5,5 V.

E123

Steer servo - Hall sensor fault

Intermittent contacts inside steer servo Defective steer servo [A5] / Check internal contacts in steer servo [A5].

E124

Steer servo - overvoltage [A5]

Fully charged battery and energy regeneration during hard reversing braking. / Restart the truck.

© TIEE SARL

Service Manual

7LOP10CW, 7LOP10CF

10- 67


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Articles inside

Fork carriage – 7420

14min
pages 163-187

Main lift chain system – 7120

1min
page 160

Main lift chain system – 7120

1min
pages 158-159

Main lift chain system – 7120

1min
pages 156-157

Hydraulic system – 6000 Adjustments

1min
pages 154-155

Hydraulic system – 6000

1min
page 153

Hydraulic system – 6000

1min
page 152

Hydraulic system – 6000

1min
pages 148-149

Electrical systems – 5000

1min
page 141

Electrical systems – 5000

1min
page 136

Electrical systems 5000

1min
page 135

Electrical systems – 5000

1min
page 134

Electrical systems – 5000

1min
page 133

Electrical systems – 5000

1min
page 132

Electrical systems – 5000

1min
page 131

Electrical systems – 5000

1min
pages 120-121

Electrical systems – 5000

1min
pages 118-119

Electrical systems – 5000

2min
pages 116-117

Electrical systems – 5000

1min
page 115

Electrical systems – 5000

1min
page 114

Electrical systems – 5000

1min
page 113

Electrical systems – 5000

1min
page 112

Electrical systems – 5000

1min
pages 110-111

Electrical systems – 5000

1min
pages 108-109

Electrical systems – 5000

3min
pages 103-107

Electrical systems – 5000

1min
page 102

Electrical systems – 5000

1min
pages 100-101

Electrical systems – 5000

1min
page 99

Electrical systems – 5000

1min
page 98

Electrical systems – 5000

1min
pages 96-97

Electrical systems – 5000

1min
page 95

Electrical systems – 5000

2min
pages 92-94

Electrical systems – 5000

1min
page 69

Electrical steering system – 4300

2min
pages 58-68

Electrical steering system – 4300

1min
page 57

Electrical steering system – 4300

1min
pages 54-55

Support wheels – 3500

1min
pages 52-53

Electromagnetic brake – 3370

1min
pages 48-49, 51

Driving unit/gear – 2550

2min
pages 45-46

Driving unit/gear – 2550

1min
pages 42-44

Electric drive motor – 1760

1min
page 39

Maintenance

8min
pages 16-23, 25-29, 32-33, 35-36

Technical data

1min
pages 12-15
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