SPEED SHIFTER ASSEMBLY & MOUNTING Assemble outer cam Link (C) and shaft speed shifting (S) locking it with roll pin (R)
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⚠ NOTE- Ensure free rotation of shaft 2
Take upper Gear shifter on lever and then assemble the ball pivot (B) on lever (L) and lock both with roll pin (R).
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3
Take speed shifter housing (H) and press oil seal (O) in it. Insert the shaft gate shifter with spacer stopper (S) in housing (H).
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Insert the gear shifter (G) followed by assembly (S) of speed shifter lever and ball pivot gear shifter in speed shifter housing
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Insert Circlip internal (C) with straight circlip plier. Insert Conical spring (S). Insert the Circlip Internal (C) in dropbox
Cover dropbox upper open end & shifter lever with rubber boot(R). Fix it with hose clip (h) on lever & on dropbox with hose clip (H).
Insert the spring bias (S) on shaft and Fit cam link inner (L) with roll pin (R)
Insert the shifter mounting dowel (D) on housing. Mount shifter sub assy with 515 sealant & tight it with 4 bolts (B). torque (60-70Nm)
NOTE:- Use thread lock sealant for bolts.
Apply grease between outer cam link and lever’s ball end. Check free movement of gear lever in all gear positions.
TRANSMISSION MAIN LINE ASSEMBLY
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