BRAKE ASSEMBLY MOUNTING

Assemble the brake assembly(Rh) & (Lh ) on RH side and Lh side resp. with 6 no. of bolts on each side applying sealant 912. Apply Torque (41-55) NM on bolts with torque wrench to fix brake assembly on rear housing

NOTE:-

Ensure free rotation of ball bearings after assembly. No Grease or oil trace should be present in DRY BRAKE assembly. Assembly should be free from dust and foreign particles. Make sure liners to be presoaked before assembly of OIB BRAKES. Remove all protective caps before installing.

DROPBOX ASSEMBLY & MOUNTING ON REAR HOUSING

Fitment of Coupling (1) with 2 ball (3) & 1 spring (4) in the output shaft (2)

Press Front bearing (A) in output shaft sub assembly. Insert this sub assy through Dropbox (D), o/p gear (C), & inner bearing(B)

Fitment of retainer (R) on dropbox with sealant 5060 and press output shaft oil seal (S) in retainer. Fix dropbox cover plate on dropbox sub assembly using 4 no. of bolts applying torque of 20-27Nm on it.

DROPBOX ASSEMBLY & MOUNTING ON REAR HOUSING

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Insert shifting arm (S) in dropbox lock it with sub assembly of chock block (C) and shifting bracket (B) by roll pin (R).

Press location sleeve (S)in opposite holes of dropbox as shown in image. Fit drain plug (D) in drop box with applying torque of 60-70Nm. Fit dropbox sub assembly below rear housing using 4 no. of bolts

9

Press oil seal (O) in dropbox on the shifting arm. Lock the shaft with differential lock washer (W) and lock plate (L) with plain washer (P) and stopper bolt (S).

Assemble the strainer (S) with O-ring (O) and lock it with bolt (B) on rear housing.

SPEED HOUSING AND CLUTCH HOUSING MOUNTING WITH REAR HOUSING

Fitment of two dowels (D) on rear housing

Place the NRB (N) in bottom shaft at Spline shaft end mating area

Docking of Speed housing to Rear housing with bolts & sealant 515. Apply Torque (60-70)Nm

Speed Housing And Clutch Housing Mounting With Rear Housing

NOTE:-