SPEED BOTTOM SHAFT MOUNTING

6

Press Ball bearing on counter shaft (22) And mount 1st & 2nd circlip on shaft after bearing with 90 Deg. Bend Plier

Insert Bottom shaft sub assy from RH side in speed Housing

Fit 1st driven gear with NRB with application of oil & place front spacer on counter shaft

NOTE- Ensure free rotation of NRB With gear(28)

Fitment of ball bearing 6304N on bottom shaft using pressing dolly

Fitment of 3rd and 4th driven gear on bottom shaft

Fitment of 2nd driven gear on bottom shaft sub assy in speed housing

Fitment of spacer on driven shaft

NOTE :- Ensure free rotation of ball bearing after assembly Ensure oil application on NRB

Fitment of circlip using 90o Bend plier. Fit counter shaft retainer applying sealant 515 and tighten it with bolt & washer. Apply torque 20-27 Nm to the bolts with torque wrench

NOTE :- Assembly should be free from dust and foreign particles

Locate the shifter block (A) on 1st & 2nd rail (C) & press the roll pin (B) on it. Similarly locate the shifter block (D) on 3rd and 4th rail (F) & press the roll pin (E) on it .

Insert the 1st and 2nd rail on fork and assemble the grub screw. Apply Torque 20-25Nm Assemble the lock plate and nut on grub screw on both rails. Apply Torque 20-25Nm

Assemble detent ball, spring & detent bolt with washer. Apply Torque 65-75

NOTE :- Use thread lock sealant for bolts Apply grease between outer cam link and lever’s ball end. Check free movement of gear lever in all gear positions.

Insert