BT RMX HMX Electric Low Lift Pallet Truck Service Manual 02065-000 - PDF DOWNLOAD

Page 91

F-code

PS Version no

001

Section

C-code

S1.1 1700 Drive Motor Service T-code

392,CMX,RMX,HMX,TMX

blade to locate any shorted windings. Check for shorted windings by slowly rotating the armature in the growler while holding the strip or blade so that it passes over each armature core slot. If a winding is shorted the strip or blade will vibrate and the blade will get hot. NOTE! If the armature has been turned and undercut prior to testing, check for and remove any copper buildup or filings between commutator bars and at the commutator riser. This condition will cause an armature to check shorted and usually results from a dull undercutting tool. 5. Check commutator bars for any signs of burning. If deep burned sections are evident, either in the brush track or on the riser ends of the commutator bars, an open or short circuit in the armature windings is indicated.

2.6. Frame and Field Assembly Check the condition of all insulation. If the insulation on the field coils appears blackened or charred the serviceability of the coils is questionable. Burned or charred insulation is a result of coil overheating due to overloading conditions, grounded, or shorted coil windings. Check condition of all other insulation such as brush rigging under coil connections and around terminal studs. 2.6.1. Testing Frame and Field Assembly After thorough inspection, the Frame and Field Assembly should be checked for grounded, open, or shorted circuits. Grounded and open circuits can be checked using a test light. Most commercial growlers incorporate a test light as shown in opposite illustration.

Grounded Circuit Touch one test lead to a clean bare metal spot on the frame and check all terminals with the other lead. If a grounded condition exists the test light will light.

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Service Manual

1997-09-22

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Assembly

1min
page 327

Inspection

1min
page 326

Installation

1min
pages 328-330

Disassembly

1min
page 325

Removal

1min
page 324

Lift Cylinder

1min
page 323

Solenoid Operated Valve

1min
pages 321-322

Installation

1min
pages 318-319

Inspection

1min
page 315

Disassembly

1min
page 314

Assembly

2min
pages 316-317

Removal

1min
page 313

Troubleshooting

1min
pages 309-310

Assembly

1min
page 302

Frame and Field Assembly

2min
pages 300-301

Handset Operation

2min
pages 287-288

Troubleshooting Chart Using the Handset

1min
pages 271-272

Technical Specification

1min
page 270

Control Features

1min
pages 260-261

Diagnostics and Troubleshooting

3min
pages 256-257

Basics Of Circuit Operation

3min
pages 258-259

HMX Circuit Diagram 3(3

1min
page 250

HMX Circuit Diagram 1(3

1min
page 248

Basics Of Circuit Operation

3min
pages 218-219

Diagnostics and Troubleshooting

3min
pages 216-217

RMX Circuit Diagram 2(3

1min
page 209

Control Features

1min
pages 220-221

Troubleshooting Chart Using the Handset

1min
pages 230-232

RMX Circuit Diagram 1(3

1min
page 208

RMX Circuit Diagram 3(3

1min
page 210

Controller Adjustments

1min
page 186

Lower pallet forks

1min
page 185

Accelerator Potentiometer Circuits

1min
page 183

Direction Contactor

1min
page 171

Troubleshooting

3min
pages 178-179

Hourmeter

2min
pages 164-166

Hourmeter

2min
pages 159-160

Potentiometer

2min
pages 143-144

Disassembly

1min
page 129

Inspection

1min
page 130

Horn, Raise, and Lower Switches

1min
pages 141-142

Direction Control Switches

1min
page 140

Installation

1min
pages 135-136

Removal

1min
page 128

Assembly

1min
page 126

Inspection

1min
page 125

Disassembly

1min
page 124

Inspection

1min
page 120

Assembly

1min
page 93

Brake Adjustment

1min
page 109

Installation

1min
page 114

Removal

1min
pages 118-119

Changing Brushes

1min
page 94

Removal

1min
pages 97-98

Frame and Field Assembly

2min
pages 91-92

Nomenclature, Threads

1min
page 30

HMX Dimensions

1min
page 22

Services to be Performed Monthly

3min
pages 54-56

Services to be Performed Annually

2min
pages 57-58

Technical Service Data

2min
pages 39-42

Inspection

1min
page 68

Installation

1min
pages 77-78

RMX Dimensions

1min
page 21
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