BT RMX HMX Electric Low Lift Pallet Truck Service Manual 02065-000 - PDF DOWNLOAD

Page 324

F-code

Section

C-code

PS S7.0 Lift Cylinder

7310

Version no

T-code

000

RMX,HMX,CMX

1. Removal DANGER HOT OIL under pressure may be present. Be certain truck is safely blocked and pressure is released. Some spillage of hydraulic oil may occur. 1. Park the truck on a level surface and make sure parking brake is applied. 2. Raise and block lifting frame of truck to prevent lifting frame from tipping when the lift cylinder is removed. Release pressure in cylinder by activating lowering valve. 3. Drain hydraulic oil from lift pump reservoir. 4. Disconnect and remove battery from unit to prevent accidental operation. 5. Open access door fully. 6. Remove hydraulic line from lift pump assembly and cap ends to prevent contaminants from entering the hydraulic system. Cylinder Assembly

7. Remove cap screw (16) and securing upper link mounting pin (22). Remove upper link pin (22). 8. Drive roll pin (30) from the lifting frame pivot pin and remove pivot pin (1).

101 102

8. Remove one shoulder bolt (102) and one flat washer (101) from the cylinder rod. Remove lift cylinder assembly from truck. Remove upper links (23,26) and shims (25) from cylinder assembly. 10. Thoroughly clean exterior of cylinder. Remove hydraulic hose from lift cylinder and cap ends. WARNING Be extremely careful when working with solvent. Even a small explosion or fire could cause injury or death. WARNING Compressed air used for cleaning MUST be reduced to less than 30 psi. and then only with effective chip-guarding and personal protective equipment.

322

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Service Manual

1997-09-24


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Assembly

1min
page 327

Inspection

1min
page 326

Installation

1min
pages 328-330

Disassembly

1min
page 325

Removal

1min
page 324

Lift Cylinder

1min
page 323

Solenoid Operated Valve

1min
pages 321-322

Installation

1min
pages 318-319

Inspection

1min
page 315

Disassembly

1min
page 314

Assembly

2min
pages 316-317

Removal

1min
page 313

Troubleshooting

1min
pages 309-310

Assembly

1min
page 302

Frame and Field Assembly

2min
pages 300-301

Handset Operation

2min
pages 287-288

Troubleshooting Chart Using the Handset

1min
pages 271-272

Technical Specification

1min
page 270

Control Features

1min
pages 260-261

Diagnostics and Troubleshooting

3min
pages 256-257

Basics Of Circuit Operation

3min
pages 258-259

HMX Circuit Diagram 3(3

1min
page 250

HMX Circuit Diagram 1(3

1min
page 248

Basics Of Circuit Operation

3min
pages 218-219

Diagnostics and Troubleshooting

3min
pages 216-217

RMX Circuit Diagram 2(3

1min
page 209

Control Features

1min
pages 220-221

Troubleshooting Chart Using the Handset

1min
pages 230-232

RMX Circuit Diagram 1(3

1min
page 208

RMX Circuit Diagram 3(3

1min
page 210

Controller Adjustments

1min
page 186

Lower pallet forks

1min
page 185

Accelerator Potentiometer Circuits

1min
page 183

Direction Contactor

1min
page 171

Troubleshooting

3min
pages 178-179

Hourmeter

2min
pages 164-166

Hourmeter

2min
pages 159-160

Potentiometer

2min
pages 143-144

Disassembly

1min
page 129

Inspection

1min
page 130

Horn, Raise, and Lower Switches

1min
pages 141-142

Direction Control Switches

1min
page 140

Installation

1min
pages 135-136

Removal

1min
page 128

Assembly

1min
page 126

Inspection

1min
page 125

Disassembly

1min
page 124

Inspection

1min
page 120

Assembly

1min
page 93

Brake Adjustment

1min
page 109

Installation

1min
page 114

Removal

1min
pages 118-119

Changing Brushes

1min
page 94

Removal

1min
pages 97-98

Frame and Field Assembly

2min
pages 91-92

Nomenclature, Threads

1min
page 30

HMX Dimensions

1min
page 22

Services to be Performed Monthly

3min
pages 54-56

Services to be Performed Annually

2min
pages 57-58

Technical Service Data

2min
pages 39-42

Inspection

1min
page 68

Installation

1min
pages 77-78

RMX Dimensions

1min
page 21
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