BT RMX HMX Electric Low Lift Pallet Truck Service Manual 02065-000 - PDF DOWNLOAD

Page 309

F-code

Section

PS

M6.0 6000 Hydraulic System

Version no

C-code

T-code

001

7. Troubleshooting NOTE! Proper care and cleanliness should be observed in servicing to insure oil does not become contaminated with dirt or other foreign material. Contaminants can be drawn into pump so as to stick or score pump which will cause failure of pump assembly. IF HYDRAULIC PUMP ASSEMBLY DOES NOT OPERATE PROPERLY, A FEW PRELIMINARY CHECKS SHOULD BE MADE: 1. Proper oil level 2. All electrical connections tight 3. Battery fully charged After the preliminary check is accomplished, install a 0-5000 PSI pressure gauge in the pressure line near the 3/8 in. NPTF outlet port in the adapter. The installation of a pressure gauge is required to insure proper observation of what is occurring in the unit during trouble shooting. Start pump and raise lift cylinder to its upper limit stops to develop maximum pressure of the unit, which will normally be passing all flow over a relief valve. Pressure gauge should be reading the set pressure of relief valve. Remove pressure on hydraulic system by actuating the solenoid operated lowering valve. Normal troubles that may occur with pump assembly have been grouped under three headings: Failure to (A) Raise (B) Hold (C) Lower load. One or more of the listed trouble sources may be causing improper operation. Refer to the proper heading (i.e. relief valve) for detailed instructions for disassembly, check and adjustment of parts to remedy the trouble. A. If pump operates but will only develop low pressure or slow lift: 1. Relief valve seat scored, foreign particles under ball or relief valve out of adjustment (See relief valve). 2. Dirt in solenoid-operated release (See solenoid operated release valve). 3. Pump worn - replace pump. © BT Products

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Service Manual

1998-03-24

307


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Assembly

1min
page 327

Inspection

1min
page 326

Installation

1min
pages 328-330

Disassembly

1min
page 325

Removal

1min
page 324

Lift Cylinder

1min
page 323

Solenoid Operated Valve

1min
pages 321-322

Installation

1min
pages 318-319

Inspection

1min
page 315

Disassembly

1min
page 314

Assembly

2min
pages 316-317

Removal

1min
page 313

Troubleshooting

1min
pages 309-310

Assembly

1min
page 302

Frame and Field Assembly

2min
pages 300-301

Handset Operation

2min
pages 287-288

Troubleshooting Chart Using the Handset

1min
pages 271-272

Technical Specification

1min
page 270

Control Features

1min
pages 260-261

Diagnostics and Troubleshooting

3min
pages 256-257

Basics Of Circuit Operation

3min
pages 258-259

HMX Circuit Diagram 3(3

1min
page 250

HMX Circuit Diagram 1(3

1min
page 248

Basics Of Circuit Operation

3min
pages 218-219

Diagnostics and Troubleshooting

3min
pages 216-217

RMX Circuit Diagram 2(3

1min
page 209

Control Features

1min
pages 220-221

Troubleshooting Chart Using the Handset

1min
pages 230-232

RMX Circuit Diagram 1(3

1min
page 208

RMX Circuit Diagram 3(3

1min
page 210

Controller Adjustments

1min
page 186

Lower pallet forks

1min
page 185

Accelerator Potentiometer Circuits

1min
page 183

Direction Contactor

1min
page 171

Troubleshooting

3min
pages 178-179

Hourmeter

2min
pages 164-166

Hourmeter

2min
pages 159-160

Potentiometer

2min
pages 143-144

Disassembly

1min
page 129

Inspection

1min
page 130

Horn, Raise, and Lower Switches

1min
pages 141-142

Direction Control Switches

1min
page 140

Installation

1min
pages 135-136

Removal

1min
page 128

Assembly

1min
page 126

Inspection

1min
page 125

Disassembly

1min
page 124

Inspection

1min
page 120

Assembly

1min
page 93

Brake Adjustment

1min
page 109

Installation

1min
page 114

Removal

1min
pages 118-119

Changing Brushes

1min
page 94

Removal

1min
pages 97-98

Frame and Field Assembly

2min
pages 91-92

Nomenclature, Threads

1min
page 30

HMX Dimensions

1min
page 22

Services to be Performed Monthly

3min
pages 54-56

Services to be Performed Annually

2min
pages 57-58

Technical Service Data

2min
pages 39-42

Inspection

1min
page 68

Installation

1min
pages 77-78

RMX Dimensions

1min
page 21
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