BT RMX HMX Electric Low Lift Pallet Truck Service Manual 02065-000 - PDF DOWNLOAD

Page 183

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PS S5.8 5460 12 Volt Transistor Controller Version no

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000

RMX

15,000 times per second by the control circuitry, while the ratio of the on and off times is regulated by the input of the accelerator potentiometer. This is called Pulse Width Modulation. When the transistors are on, current flows through the drive motor and builds up energy in the motor's magnetic field. When the transistors turn off, this stored energy continues to flow in the drive motor through the freewheel, or flyback diode. Thus, the average motor current is greater then the average battery current and smooth, step less control of the power delivered to the drive motor is achieved with very little power loss in the control components.

2.7. Accelerator Potentiometer Circuits The accelerator potentiometer is used to signal the Curtis ® PMC controller of the desired motor speed. By controlling the position of the accelerator potentiometer the operator can control the travel speed of the truck. The accelerator potentiometer is connected between terminals 2 and 3 on the Curtis ® PMC controller. When in neutral the resistance through the accelerator potentiometer is high, approximately 5500 +/- 100 ohms. As the truck controls are operated to a higher travel speed the resistance through the accelerator potentiometer decreases. The resistance should decrease to below 50 ohms at full speed. The resistance of the accelerator potentiometer is used to regulate the voltage potential on terminals 2 and 3 of the Curtis® PMC controller. In neutral with a high resistance through the accelerator potentiometer the voltage potential, with respect to battery negative will be 1.85 volts +/- 10 percent on terminal 3 and 5.20 volts +/- 10 percent on terminal 2. When the controls are operated to high speed and the resistance through the accelerator potentiometer is at a minimum the voltage potential, with respect to battery negative, will equalize at 4.3 volts +/- 10 percent on both terminals 2 and 3. Because the accelerator potentiometer is not polarity oriented it does not matter which lead of the potentiometer is connected to either terminal 2 or 3. The accelerator potentiometer is used to control the speed of the truck during normal operation. When the red emergency © BT Products

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Service Manual

1997-07-15

181


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Assembly

1min
page 327

Inspection

1min
page 326

Installation

1min
pages 328-330

Disassembly

1min
page 325

Removal

1min
page 324

Lift Cylinder

1min
page 323

Solenoid Operated Valve

1min
pages 321-322

Installation

1min
pages 318-319

Inspection

1min
page 315

Disassembly

1min
page 314

Assembly

2min
pages 316-317

Removal

1min
page 313

Troubleshooting

1min
pages 309-310

Assembly

1min
page 302

Frame and Field Assembly

2min
pages 300-301

Handset Operation

2min
pages 287-288

Troubleshooting Chart Using the Handset

1min
pages 271-272

Technical Specification

1min
page 270

Control Features

1min
pages 260-261

Diagnostics and Troubleshooting

3min
pages 256-257

Basics Of Circuit Operation

3min
pages 258-259

HMX Circuit Diagram 3(3

1min
page 250

HMX Circuit Diagram 1(3

1min
page 248

Basics Of Circuit Operation

3min
pages 218-219

Diagnostics and Troubleshooting

3min
pages 216-217

RMX Circuit Diagram 2(3

1min
page 209

Control Features

1min
pages 220-221

Troubleshooting Chart Using the Handset

1min
pages 230-232

RMX Circuit Diagram 1(3

1min
page 208

RMX Circuit Diagram 3(3

1min
page 210

Controller Adjustments

1min
page 186

Lower pallet forks

1min
page 185

Accelerator Potentiometer Circuits

1min
page 183

Direction Contactor

1min
page 171

Troubleshooting

3min
pages 178-179

Hourmeter

2min
pages 164-166

Hourmeter

2min
pages 159-160

Potentiometer

2min
pages 143-144

Disassembly

1min
page 129

Inspection

1min
page 130

Horn, Raise, and Lower Switches

1min
pages 141-142

Direction Control Switches

1min
page 140

Installation

1min
pages 135-136

Removal

1min
page 128

Assembly

1min
page 126

Inspection

1min
page 125

Disassembly

1min
page 124

Inspection

1min
page 120

Assembly

1min
page 93

Brake Adjustment

1min
page 109

Installation

1min
page 114

Removal

1min
pages 118-119

Changing Brushes

1min
page 94

Removal

1min
pages 97-98

Frame and Field Assembly

2min
pages 91-92

Nomenclature, Threads

1min
page 30

HMX Dimensions

1min
page 22

Services to be Performed Monthly

3min
pages 54-56

Services to be Performed Annually

2min
pages 57-58

Technical Service Data

2min
pages 39-42

Inspection

1min
page 68

Installation

1min
pages 77-78

RMX Dimensions

1min
page 21
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