BT RMX HMX Electric Low Lift Pallet Truck Service Manual 02065-000 - PDF DOWNLOAD

Page 164

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PS S5.3 5230 Battery Discharge Indicator / Hourmeter Version no

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000

NOTE! New instruments are shipped from the factory with a full reading in their memory. The first time the instrument is connected to the truck’s battery it will always show a full charge. It is either resetting to full because the battery is fully charged, or if the battery is not fully charged it is repeating the information in its memory which is a full reading (typical 10 year battery life).

4.1.3. No Discharge, Gauge Does Not Run Down The instrument monitors loaded battery values. When connected to a partially discharged battery the gauge will not run down until it observes that the loaded values of the battery are at or below gauge current state. A working time of at least 30 minutes is required for the gauge to run from full to empty. To verify that the instrument will run down, measure across pin 1 or 5 and pin 2. A voltage less than 2.0 volts per cell is required to bring the gauge indication downwards from a full reading. 4.1.4. LEDs Do Not Light The battery discharge indicator LEDs are illuminated by the keyswitch, pin 6. Verify that battery voltage is present across pin 6 and pin 2. If voltage is present and the LEDs do not light, the instrument is defective.

4.2. Hourmeter 4.2.1. No Display The LCD of the hourmeter will illuminate when power is applied at pin 1 or 5 and pin 2. If battery voltage is measured across these pins and the LCD does not turn on, the instrument is defective. 4.2.2. Hourmeter Glass Icon Does Not Flash If the icon does not flash, the hourmeter is not accumulating time. The key switch pin 6 must be on at battery positive, pin 1 or 5 must be connected to battery positive, and one or both of the hourmeter lines must be active. If the key switch is on, 162

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Service Manual

1998-03-12


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Assembly

1min
page 327

Inspection

1min
page 326

Installation

1min
pages 328-330

Disassembly

1min
page 325

Removal

1min
page 324

Lift Cylinder

1min
page 323

Solenoid Operated Valve

1min
pages 321-322

Installation

1min
pages 318-319

Inspection

1min
page 315

Disassembly

1min
page 314

Assembly

2min
pages 316-317

Removal

1min
page 313

Troubleshooting

1min
pages 309-310

Assembly

1min
page 302

Frame and Field Assembly

2min
pages 300-301

Handset Operation

2min
pages 287-288

Troubleshooting Chart Using the Handset

1min
pages 271-272

Technical Specification

1min
page 270

Control Features

1min
pages 260-261

Diagnostics and Troubleshooting

3min
pages 256-257

Basics Of Circuit Operation

3min
pages 258-259

HMX Circuit Diagram 3(3

1min
page 250

HMX Circuit Diagram 1(3

1min
page 248

Basics Of Circuit Operation

3min
pages 218-219

Diagnostics and Troubleshooting

3min
pages 216-217

RMX Circuit Diagram 2(3

1min
page 209

Control Features

1min
pages 220-221

Troubleshooting Chart Using the Handset

1min
pages 230-232

RMX Circuit Diagram 1(3

1min
page 208

RMX Circuit Diagram 3(3

1min
page 210

Controller Adjustments

1min
page 186

Lower pallet forks

1min
page 185

Accelerator Potentiometer Circuits

1min
page 183

Direction Contactor

1min
page 171

Troubleshooting

3min
pages 178-179

Hourmeter

2min
pages 164-166

Hourmeter

2min
pages 159-160

Potentiometer

2min
pages 143-144

Disassembly

1min
page 129

Inspection

1min
page 130

Horn, Raise, and Lower Switches

1min
pages 141-142

Direction Control Switches

1min
page 140

Installation

1min
pages 135-136

Removal

1min
page 128

Assembly

1min
page 126

Inspection

1min
page 125

Disassembly

1min
page 124

Inspection

1min
page 120

Assembly

1min
page 93

Brake Adjustment

1min
page 109

Installation

1min
page 114

Removal

1min
pages 118-119

Changing Brushes

1min
page 94

Removal

1min
pages 97-98

Frame and Field Assembly

2min
pages 91-92

Nomenclature, Threads

1min
page 30

HMX Dimensions

1min
page 22

Services to be Performed Monthly

3min
pages 54-56

Services to be Performed Annually

2min
pages 57-58

Technical Service Data

2min
pages 39-42

Inspection

1min
page 68

Installation

1min
pages 77-78

RMX Dimensions

1min
page 21
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