Toyota Forklift 7SM08F Master Service Manual 904519 - PDF DOWNLOAD

Page 79

Electrical systems – 5000 Diagnostic and troubleshooting Order number 229735-040

Date 2005-11-04

Valid from serial number 904519-

T-code 781

Table 11: List of error codes Code Description

Possible cause / Hint or Solution

C90

Communication problem with the SEU unit no.1 (A36)

The A2 card is not receiving expected data from the SEU unit 1. / Verify the voltage supplied to the SEU unit (A36: POWER SUPPLY 24VDC) and check that the CAN cabling is OK. This error can also occur if an option parameter has been accidentally activated but no option (with an SEU) is fitted./ Ensure all option parameters (16 to 19) are set to inactive.

C91

Communication problem with the SEU unit no.2

The A2 card is not receiving expected data from the SEU unit 2./Verify the voltage supplied to the SEU unit 2 (POWER SUPPLY 24VDC) and check that the CAN cabling is OK. This error can also occur if an option parameter has been accidentally activated but no option (with a second SEU) is fitted. / Ensure all option parameters (16 to 19) are set to inactive.

C92

Programming warning (SEU unit no.1)

Incorrect programming of SEU unit 1 [A36]. The truck travels at creep speed. / May have been caused by incorrect allocation of an output during adjustment of the option parameters (16 to 19). Verify all settings of any option parameters.

C93

Programming warning (SEU unit no.2)

Incorrect programming of SEU unit 2. The truck travels at creep speed. / May have been caused by incorrect allocation of an output during adjustment of the option parameters (16 to 19). Verify all settings of any option parameters.

E101

Transistor regulator [A1] incompatible with the type of truck

An incorrect transistor regulator type has been installed. / Verify that the correct transistor regulator type has been installed.

E104

Brake switch transistor output in transistor regulator [A1] shorted

Defective transistor regulator [A1]. / Check cables and magnetic coil to the brake [Y1].

E106

Digital output fault or field current limit

Attempting to drive more current than specified from outputs. OR problem regulating field current. Internal transistor regulator [A1] fault.

E107

Main contactor not activated [K10]

Problem with main contactor tips or cabling (open circuit). Contactor control wire not connected. Incorrect contactor output from the transistor regulator (switched off). / Inspect the main contactor tips [K10]. Check control wires to main contactor. Check contactor drive output goes {low} [A1].

E108

Main contactor tips welded or open circuit in coil [K10]

Main contactor tips welded. Contactor drive output in controller faulty (on). / Check main contactor tips. Check contactor drive output goes {high} [A1].

© TIEE SARL

Service Manual

7SM08F

11- 29


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Lift mast – 7000

16min
pages 130-131, 133-135, 137-157, 159

Lift mast – 7000

1min
page 129

Lift mast – 7000

2min
pages 124-128

Hydraulic system - 6000 Adjustments

1min
page 121

Hydraulic system - 6000 Description

1min
page 120

Electrical systems – 5000

1min
page 104

Electrical systems – 5000 Parameters

1min
page 103

Electrical systems – 5000

1min
pages 102-103

Electrical systems – 5000

1min
page 100

Electrical systems – 5000 Parameters

1min
page 99

Electrical systems – 5000

1min
pages 98-99

Electrical systems – 5000 Parameters

1min
page 97

Electrical systems – 5000 Parameters

1min
page 95

Electrical systems – 5000 Parameters

1min
page 94

Electrical systems – 5000 Parameters

1min
page 93

Electrical systems – 5000 Parameters

1min
page 92

Electrical systems – 5000

1min
pages 90-91

Electrical systems – 5000 Parameters

1min
page 89

Electrical systems – 5000 Parameters

1min
pages 88-89

Electrical systems – 5000 Parameters

1min
page 87

Electrical systems – 5000

1min
page 86

Electrical systems – 5000

1min
page 82

Electrical systems – 5000

1min
pages 80-81

Electrical systems – 5000

1min
page 79

Electrical systems – 5000

1min
page 78

Electrical systems – 5000

1min
pages 76-77

Electrical systems – 5000

1min
page 75

Electrical systems – 5000

2min
pages 70-71

Electrical systems – 5000

1min
page 65

Electrical systems – 5000

1min
pages 56-57

Electrical systems – 5000

1min
pages 52-55

Brake system – 3000

1min
pages 44, 46, 49-51

Drive unit/gear – 2000

1min
pages 42-43

Drive unit/gear – 2000

1min
page 41

Electric drive motor – 1000

2min
pages 36-37

Electric drive motor – 1000

1min
page 35

Technical data

6min
pages 8, 10-18, 20-21
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