Toyota Forklift 7SM08F Master Service Manual 904519 - PDF DOWNLOAD

Page 42

Drive unit/gear – 2000 Changing of the drive shaft’s sealing ring T-code 781

Valid from serial number 904519-

Date 2005-11-04

Order number 229735-040

8.3 Changing of the drive shaft’s sealing ring The drive shaft’s sealing ring can be changed with the gear mounted in the truck. Follow the instructions below if oil is leaking from the drive shaft.

8.3.1 Dismantling • Unscrew the drive wheel 1). • Remove the lower cover and drain off the oil (22). • Release the drive shaft nut. Remove the nut and washer (16,17). • Carefully tap out the drive shaft with a brass drift and hammer (32). • Pull off the bearing from the drive shaft with tool 08-13022 (29). • Check that the bearing washers are not damaged. If they have been damaged by the puller tool, measure the total thickness of the shim washers and change them before assembling (30). • Remove the sealing ring from the drive shaft (31).

8.3.2 Assembling Assembling of the gear after changing the drive shaft’s sealing ring is carried out in the reverse order to dismantling. Pay special attention to the following during assembling: • Fill the sealing ring with grease after fitting it on the drive shaft. • Make sure that only undamaged shim washers with the same total thickness as the originals are put on the drive shaft. • Press the bearing on the drive shaft and make sure not to damage the bearing’s shim washers. • When fitting the drive shaft with bearing, shim washers and seal, make sure that the shaft keys correspond with the crown gear’s keys and that the bearing and seal are correctly positioned in the gear housing before the shaft is pressed in completely. • Put the distance ring on the drive shaft end, and put on the shaft nut. Always use a new nut. Tighten the shaft nut to a torque of 300 Nm and lock it with a punch mark in the middle. The drive shaft nut should be lubricated before it is put on the shaft. • Change the gasket before fitting the bottom cover. Make sure that it is not damaged. Fit the cover and tighten the bolts to a torque of 26.6 Nm. The bolts should be lubricated before they are fitted. Fill up with oil in accordance with the instructions for replenishing the oil. Fit the drive gear and tighten the bolts to a torque of 65 Nm.

8- 4

Service Manual

7SM08F

© TIEE SARL


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Lift mast – 7000

16min
pages 130-131, 133-135, 137-157, 159

Lift mast – 7000

1min
page 129

Lift mast – 7000

2min
pages 124-128

Hydraulic system - 6000 Adjustments

1min
page 121

Hydraulic system - 6000 Description

1min
page 120

Electrical systems – 5000

1min
page 104

Electrical systems – 5000 Parameters

1min
page 103

Electrical systems – 5000

1min
pages 102-103

Electrical systems – 5000

1min
page 100

Electrical systems – 5000 Parameters

1min
page 99

Electrical systems – 5000

1min
pages 98-99

Electrical systems – 5000 Parameters

1min
page 97

Electrical systems – 5000 Parameters

1min
page 95

Electrical systems – 5000 Parameters

1min
page 94

Electrical systems – 5000 Parameters

1min
page 93

Electrical systems – 5000 Parameters

1min
page 92

Electrical systems – 5000

1min
pages 90-91

Electrical systems – 5000 Parameters

1min
page 89

Electrical systems – 5000 Parameters

1min
pages 88-89

Electrical systems – 5000 Parameters

1min
page 87

Electrical systems – 5000

1min
page 86

Electrical systems – 5000

1min
page 82

Electrical systems – 5000

1min
pages 80-81

Electrical systems – 5000

1min
page 79

Electrical systems – 5000

1min
page 78

Electrical systems – 5000

1min
pages 76-77

Electrical systems – 5000

1min
page 75

Electrical systems – 5000

2min
pages 70-71

Electrical systems – 5000

1min
page 65

Electrical systems – 5000

1min
pages 56-57

Electrical systems – 5000

1min
pages 52-55

Brake system – 3000

1min
pages 44, 46, 49-51

Drive unit/gear – 2000

1min
pages 42-43

Drive unit/gear – 2000

1min
page 41

Electric drive motor – 1000

2min
pages 36-37

Electric drive motor – 1000

1min
page 35

Technical data

6min
pages 8, 10-18, 20-21
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