Toyota Forklift 7SM08F Master Service Manual 904519 - PDF DOWNLOAD

Page 36

Electric drive motor – 1000 Service/Repairs T-code 781

Valid from serial number 904519-

Date 2005-11-04

Order number 229735-040

7.2.3 Dismantling of motor 16 21 14

18

13

19

20

17 10

15

12 11

8

9

7 5

6

4 3 1 2

• Release the brake disc’s companion flange by first removing the locking ring together with the washer in the end of the rotor shaft. The companion flange can now be lifted off. It may be necessary to unclamp it with an appropriate tool. • Remove the four plugs that cover the carbon brushes, move the springs on the carbon brushes to one side and pull out the carbon brushes. • Dismantle the commutator end’s bearing shield (2) together with the carbon brush bridge (5) and carbon brushes (8) by unscrewing the eight screws (1). Now put down the motor with a firm resting point against the edge of the bearing shield, and carefully tap on the rotor shaft’s end with a rubber mallet. • Dismantle the drive end’s bearing shield (15) together with the rotor (9). Make sure not to damage the motor windings when the rotor is removed from the motor housing. • After dismantling the motor’s bearing shields and removing the rotor from the motor housing, the gear wheel in the rotor’s drive end is removed. This is done by unscrewing the nuts on the gear wheel and then pulling the gear wheel off with a puller. Note that the gear wheel is locked with Loctite to the rotor shaft. • Now release the inner locking ring together with the underlying washer. Pull out the rotor shaft from the bearing (18). 7- 4

Service Manual

7SM08F

© TIEE SARL


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Lift mast – 7000

16min
pages 130-131, 133-135, 137-157, 159

Lift mast – 7000

1min
page 129

Lift mast – 7000

2min
pages 124-128

Hydraulic system - 6000 Adjustments

1min
page 121

Hydraulic system - 6000 Description

1min
page 120

Electrical systems – 5000

1min
page 104

Electrical systems – 5000 Parameters

1min
page 103

Electrical systems – 5000

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pages 102-103

Electrical systems – 5000

1min
page 100

Electrical systems – 5000 Parameters

1min
page 99

Electrical systems – 5000

1min
pages 98-99

Electrical systems – 5000 Parameters

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page 97

Electrical systems – 5000 Parameters

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page 95

Electrical systems – 5000 Parameters

1min
page 94

Electrical systems – 5000 Parameters

1min
page 93

Electrical systems – 5000 Parameters

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page 92

Electrical systems – 5000

1min
pages 90-91

Electrical systems – 5000 Parameters

1min
page 89

Electrical systems – 5000 Parameters

1min
pages 88-89

Electrical systems – 5000 Parameters

1min
page 87

Electrical systems – 5000

1min
page 86

Electrical systems – 5000

1min
page 82

Electrical systems – 5000

1min
pages 80-81

Electrical systems – 5000

1min
page 79

Electrical systems – 5000

1min
page 78

Electrical systems – 5000

1min
pages 76-77

Electrical systems – 5000

1min
page 75

Electrical systems – 5000

2min
pages 70-71

Electrical systems – 5000

1min
page 65

Electrical systems – 5000

1min
pages 56-57

Electrical systems – 5000

1min
pages 52-55

Brake system – 3000

1min
pages 44, 46, 49-51

Drive unit/gear – 2000

1min
pages 42-43

Drive unit/gear – 2000

1min
page 41

Electric drive motor – 1000

2min
pages 36-37

Electric drive motor – 1000

1min
page 35

Technical data

6min
pages 8, 10-18, 20-21
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