Electric drive motor – 1000 Service/Repairs Order number 229735-040
Date 2005-11-04
Valid from serial number 904519-
T-code 781
7.2 Service/Repairs 7.2.1 Dismantling of motor from truck • Switch off the truck and pull out the battery plug. • Remove the covers for the motor compartment. • Release the cables for the motor and tiller arm. • Unscrew the four nuts for the attachment of the motor to the drive gear. • Loosen the cables for the key switch and emergency switch. Pull out all the cables from the cover’s cable duct. • Loosen the cover over the motor compartment and the tiller arm’s mounting from the motor. Remove the cover over the motor compartment together with the tiller arm. • Carefully lift the motor straight up, without damaging the sealing surfaces to the drive gear and place the motor on a clean surface. • Protect the drive gear from impurities by covering over its opening in an appropriate manner, e.g. with a piece of plastic. The requisite service and repair of the motor can now be carried out.
7.2.2 Assembling • Assembling is carried out in the reverse order. • Carefully lift down the motor in the drive gear to avoid damaging the seals and gear wheels. • Tighten the nuts on the studs to the prescribed torque, 26.6 Nm. • Fit and adjust the brakes as per the instructions. Screw tight the cover and tiller arm, and connect the cables that were previously removed. Check that the polarity is correct. The function of the brakes should be checked before the truck is moved.
© TIEE SARL
Service Manual
7SM08F
7- 3
