Section 4.Scheduled Maintenance
Model 6210 Maintenance Manual
Scheduled Maintenance Guidelines
Scheduled Maintenance Guidelines Following a regularly scheduled maintenance program: •
Promotes maximum truck performance
•
Prolongs truck life
•
Reduces costly down time
•
Prevents unnecessary repairs
Scheduled maintenance includes: •
Lubrication
•
Cleaning
•
Inspection
•
Service
Table 4-1.
Severe
When operating under Severe or Extreme conditions, perform these services more often as indicated in Table 4-1. Refer to the “Lubrication Equivalency Chart” on page A-2 in the Appendix for lubrication equivalents. Refer to the manufacturer’s supplements for components not identified in this manual.
Maintenance Frequency Table
Operating Conditions Light to Moderate
Perform all of the scheduled inspections and maintenance during the suggested intervals. The time intervals given in this guide are based on Deadman Hours (HD) under normal operating conditions.
Working Environment
Service Frequency
An eight hour shift of basic material handling
First inspection at 90 days or 250 hours and then every 180 days or 500 hours, whichever comes first
• Extended heavy duty operation
60 days or 250 hours, whichever comes first
• Freezer operation • Sudden temperature changes such as going from freezer to room temperature Extreme
• All UL Type EE rated lift trucks • Dusty or sandy conditions such as in cement plants, lumber or flour mills, coal dust or stone-crushing areas
30 days or 100 hours, whichever comes first
• High temperature areas such as in steel mills, foundries, enclosed (Type EE) applications • Corrosive chemical atmosphere such as in chlorine or salt-sea air environments • Adverse high humidity, wet, damp, or moist conditions
4-2
Publication: 1055925, Revised: 31 Jul 2014