Model 6210 Maintenance Manual
Section 7. Component Procedures
Electrical Components 4. Remove the battery pack cover. 5. Swing out the top battery trays.
Battery your PIN-key code and then press the green ON ( | ) key.
6. Disconnect all cables and wires from the charger assembly to the batteries. Note the orientation and location for reconnection.
17. Configure the truck parameter 21 for the battery type installed. See “Programming Service Parameters” on page 3-12.
7. Remove the screws and nuts securing the charger unit to the battery tower.
18. Test the charger operation.
8. Slide the charger unit out of the battery tower. 9. Disconnect all cables and wires from the charger assembly. Note the orientation and location for reconnection.
a. Plug the AC power cord into an outlet. b. Wait approximately 1 minute. The yellow lightening bolt on the charger will light up to confirm correct charger operation. Figure 7-54.
Yellow Lightening Bolt Location
10. Connect cables and wires to the new charger. Make sure the orientation and location is the same as previously noted. 11. Place the new charger unit in the battery tower in the same orientation as the one that was removed. 12. Secure the charger to the battery tower frame with bolts and nuts. Use a 10mm wrench to hold the nuts while torquing the bolts to 89 in. lb. (10 Nm). 13. Connect the cables from the charger to the batteries. Follow the battery wiring hookup shown in Figure 7-52. Make sure to loop cables and secure with cable ties. Figure 7-53.
Battery Cables Looped and Secured
c. Unplug the AC power cord. 19. Install the battery cover. Figure 7-55.
14. Torque terminal nuts to 101 in. lb. (11.4 Nm) for wet cell batteries. Torque nuts to 89 in. lb. (10 Nm) for AGM batteries. 15. Install terminal caps. 16. Reconnect the battery connector. Place the Main ON/OFF Switch in the ON position. If equipped with the optional keypad, enter
Publication: 1146947, Revised: 12 Jan 2017
20. Wind the charger cord around the storage handle on the battery cover. 21. Install the lower and grille covers.
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