Model 6210 Maintenance Manual
Section 7. Component Procedures
Drive and Brake
Drive Unit
8. Unblock the truck. 9. Make sure the drive unit is filled to the correct level with gear oil. See “Lubrication Equivalency Chart” on page A-2. The drive unit capacity is 0.4 qt. (0.4 liters). Install the fill/level plug. Torque the fill/level plug to 292 in. lb. (33 Nm). 10. Install the bumper. See “Bumper Installation” on page 7-9.
2. Check the oil level. When the truck is level, the oil must be up to the bottom of the fill/level plug opening. 3. If necessary, add the specified oil through the fill/level plug opening, but do not overfill. See “Lubrication Equivalency Chart” on page A-2. 4. Install the fill/level plug securely. Torque the fill/level plug to 292 in. lb. (33 Nm).
11. Install the control handle (page 7-13). 12. Reconnect the wiring harness. 13. Install the lower and grille covers (page 7-6). 14. Reconnect the battery connector. Place the Main ON/OFF Switch in the ON position. If equipped with the optional keypad, enter your PIN-key code and then press the green ON ( | ) key.
Changing Gear Oil 1. Remove the drain plug from the bottom of the drive unit housing and permit the oil to drain. See Figure 7-40. 2. After the oil has drained completely, flush the housing with a suitable solvent and allow it to drain.
15. Check the controls for correct operation.
NOTE: Make sure all solvent is drained from drive unit before adding new gear oil.
Drive Unit Housing Lubrication
3. Clean the magnet and install the drain plug. Torque to 292 in. lb. (33 Nm).
Gear Oil Level Check The drive unit capacity is 0.4 qt. (0.4 liters). 1. Remove the fill/level plug. See Figure 7-40. Figure 7-40.
4. Fill the drive unit housing with the specified gear oil through the fill/level plug opening. See “Lubrication Equivalency Chart” on page A-2. 5. Install the fill/level plug securely. Torque the fill/level plug to 292 in. lb. (33 Nm).
Drive Unit Fill/Drain Plugs
Fill Plug Drain Plug
Publication: 1146947, Revised: 12 Jan 2017
7-27
