JLG 520AJ Parts Manual (3121666) - PDF DOWNLOAD

Page 418

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

ITEM

PART NUMBER

7024885 70002386 70005219 70003788 70004871 1001212415 1001129555 70002838 70003614 3740067 3740140 2860030 4360328 4360387 4360475 4360476 4360407 1001155045 1001159256 1001161709 1001181045 70003783 7016331 7020023 70003463 8229242 8229244 2940074 1001170094 1001118412 1600387 1001119176 1001137673

418

QTY Ref

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 12 12 12 12 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. STANDARD PARTS Coil Coil Coil Coil Coil Controller Assembly (Drive and Steer) Controller Assembly (Lift and Swing) Fill Cap Assembly (Includes Cap, Chain & Fill Basket) Filter Kit (Includes Hydraulic Element, Breather Element & Gasket) Relay Relay Key, Replacement Switch, Toggle Switch, Push Button Switch, Emergency Stop Switch, Contact Block Switch, Potentiometer Switch, Toggle Switch, Toggle Switch, Toggle VARIABLE PARTS Breaker, 30mA/16Amp (CE Spec) Element, Air Cleaner (Deutz 2.9L4 and Deutz 2.3L3 Engines) Filter, Oil (Deutz Engines) Filter, Fuel (Deutz 2.3L3 Engines) Filter, Fuel - RME Resistant (Deutz 2.3L3 Engines) Fuse - 5Amp Fuse - 15Amp Latch (Machines with Gate) Module, Ground Control Module, Platform Control Module, LSS Control Switch, Limit (Drive Orientation) Switch, SkyGuard Assembly

520AJ

REV

3121666


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FIGURE 11-1. SPECIAL OPTIONS

5min
pages 420-422

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

1min
page 418

FIGURE 8-51. VALVE HARNESS - MAIN VALVE

1min
pages 400-401

FIGURE 9-1. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH

1min
pages 406-407

FIGURE 9-4. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT AND CE SPECS

1min
pages 412-413

FIGURE 8-49. SKYGUARD HARNESS

1min
pages 394-395

FIGURE 8-47. SKYEYE EMITTER HARNESS

1min
pages 390-391

FIGURE 8-50. TURNTABLE HARNESS

2min
pages 396-399

FIGURE 8-48. SKYLINE HARNESS

1min
pages 392-393

FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY

38min
pages 278-385

FIGURE 8-46. SKYEYE RECEIVER HARNESS

1min
pages 388-389

FIGURE 6-8. STEER CYLINDER ASSEMBLY

1min
pages 276-277

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM

1min
pages 272-273

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (Prior to SN E300004512 FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 1300007286 through 1300007383, SN E300004512 to Present) ......................................................................................................................................................................................................270

2min
pages 268-271

FIGURE 8-45. SKYEYE INTERMEDIATE HARNESS

1min
pages 386-387

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB

1min
pages 266-267

FIGURE 6-7. MASTER CYLINDER ASSEMBLY

1min
pages 274-275

FIGURE 5-24. CROSS RAIL INSTALLATION

1min
pages 250-251

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

1min
pages 264-265

FIGURE 5-22. SKYGUARD BAR INSTALLATION (SN E300007543 to Present

1min
pages 246-247

FIGURE 5-27. PIPE RACK INSTALLATION (AUSTRALIAN SPEC

1min
pages 256-257

FIGURE 5-23. SKYLINE INSTALLATION

1min
pages 248-249

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

1min
pages 262-263

FIGURE 5-18. FOOTSWITCH ASSEMBLY

1min
pages 238-239

FIGURE 5-16. CONTROLLER ASSEMBLY - DRIVE AND STEER

1min
pages 232-233

1300007383, SN E300003610 to Present

2min
pages 216-219

FIGURE 5-15. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD (SN E300007543 to Present

1min
pages 228-231

FIGURE 5-10. CONSOLE BOX INSTALLATION - WITH SKYGUARD (SN E3000007543 to Present

1min
pages 210-211

FIGURE 5-13. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD (Prior to SN E300003610 FIGURE 5-14. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD (SN 1300007286 through 1300007383, SN

2min
pages 220-223

FIGURE 5-11. PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD (Prior to SN E300003610 FIGURE 5-12. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITHOUT SKYGUARD (SN 1300007286 through

2min
pages 212-215

E300003610 through E300007542

2min
pages 224-227

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - WITH DROP BAR

1min
pages 198-199

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR

1min
pages 204-205

FIGURE 5-8. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD

1min
pages 206-207

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR

1min
pages 200-201

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY

1min
pages 194-195

FIGURE 5-9. CONSOLE BOX INSTALLATION - WITH SKYGUARD (Prior to SN E300007543

1min
pages 208-209

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY

1min
pages 196-197

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR

1min
pages 202-203

FIGURE 4-6. ROTATOR ASSEMBLY (SN E300002833 through E300004882

1min
pages 172-173

FIGURE 4-11. VALVES INSTALLATION - BOOM MOUNTED

1min
pages 184-185

FIGURE 4-12. UPRIGHT VALVE ASSEMBLY

1min
pages 186-187

E300002782 to Present

1min
pages 180-181

FIGURE 4-4. MAIN BOOM ASSEMBLY

1min
pages 168-169

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY

1min
pages 192-193

FIGURE 4-5. TOWER BOOM ASSEMBLY

1min
pages 170-171

FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS

1min
pages 182-183

FIGURE 3-15. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE

2min
pages 152-155

FIGURE 3-16. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE

3min
pages 156-160

FIGURE 4-1. CYLINDERS INSTALLATION

1min
pages 162-163

FIGURE 3-12. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE

1min
pages 146-147

FIGURE 3-13. SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE

1min
pages 148-149

FIGURE 3-14. ENGINE BAFFLE INSTALLATION

1min
pages 150-151

FIGURE 3-10. GEAR PUMP ASSEMBLY (Prior to SN E300004772

1min
pages 140-141

FIGURE 3-11. PISTON PUMP ASSEMBLY

2min
pages 142-145

FIGURE 2-26. HOOD ASSEMBLY - ENGINE SIDE (SN E300006377 to Present

1min
pages 104-105

FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3

3min
pages 120-123

FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS

2min
pages 130-133

FIGURE 3-8. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V

3min
pages 134-137

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3

1min
pages 114-115

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE

2min
pages 116-119

FIGURE 2-25. HOOD ASSEMBLY - ENGINE SIDE (Prior to SN E300006377

1min
pages 102-103

FIGURE 2-24. HOOD ASSEMBLY - TANK SIDE (SN E300006377 to Present

1min
pages 100-101

FIGURE 2-21. HOODS INSTALLATION (Prior to SN E300006377

1min
pages 90-93

FIGURE 2-23. HOOD ASSEMBLY - TANK SIDE (Prior to SN E300006377

1min
pages 98-99

FIGURE 2-20. BATTERY AND CABLE INSTALLATION

1min
pages 88-89

FIGURE 2-19. BEACON LIGHT INSTALLATION - RED (SN E300007543 to Present

1min
pages 86-87

FIGURE 2-17. BEACON LIGHT INSTALLATION - BLUE (SN E300007543 to Present

1min
pages 82-83

FIGURE 2-15. BEACON LIGHT INSTALLATION - AMBER

1min
pages 78-79

FIGURE 2-14. ELECTRICAL SYSTEM INSTALLATION

1min
pages 74-77

FIGURE 2-13. GROUND CONTROL ASSEMBLY - CE SPEC

1min
pages 72-73

FIGURE 2-11. DRIVE ORIENTATION INSTALLATION

1min
pages 68-69

FIGURE 2-10. TANKS INSTALLATION - DIESEL MACHINES (SN 1300007286 through 1300007383, SN E300004228 to Present

1min
pages 66-67

FIGURE 2-12. GROUND CONTROL ASSEMBLY - AUSTRALIAN SPEC

1min
pages 70-71

FIGURE 2-9. TANKS INSTALLATION (Prior to SN E300004228

1min
pages 64-65

FIGURE 2-8. TURNTABLE LOCK INSTALLATION

1min
pages 62-63

FIGURE 2-7. TURNTABLE COVERS INSTALLATION

1min
pages 60-61

FIGURE 2-6. TURNTABLE BEARING ASSEMBLY

1min
pages 58-59

FIGURE 1-14. FRAME COVERS INSTALLATION

1min
pages 40-41

FIGURE 2-2. MAIN VALVE ASSEMBLY

1min
pages 50-51

FIGURE 2-5. SWING MOTOR ASSEMBLY

1min
pages 56-57

FIGURE 2-3. AUXILIARY PUMP ASSEMBLY

1min
pages 52-53

FIGURE 1-15. TOW PACKAGE INSTALLATION (OPTIONAL

1min
pages 42-43

FIGURE 2-4. SWING DRIVE AND TURNTABLE BEARING INSTALLATION

1min
pages 54-55

FIGURE 1-13. TRACTION VALVE ASSEMBLY

1min
pages 38-39

FIGURE 2-1. VALVES INSTALLATION - TURNTABLE MOUNTED

1min
pages 48-49

FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE

1min
pages 16-17

FIGURE 1-12. VALVES INSTALLATION - FRAME MOUNTED

1min
pages 36-37

FIGURE 1-6. DRIVE HUB ASSEMBLY - FRONT

1min
pages 24-25

FIGURE 1-7. DRIVE MOTOR ASSEMBLY, 4WD

1min
pages 26-27

FIGURE 1-4. WHEEL DRIVE INSTALLATION, 4WD

1min
pages 18-19

FIGURE 1-8. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING

1min
pages 28-29

FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE

1min
pages 14-15

FIGURE 1-5. DRIVE HUB AND BRAKE ASSEMBLY - REAR

3min
pages 20-23
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