Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

Page 15

BI620114

Service Manual

SPECIFICATIONS Pressure 10 micron All specifications are subject to change without notice. Steer/brake system replaceable with bypass Always consult BUCYRUS to obtain current information before applying critical loads. Bucket Pump Type Gear open centre Capacities Standard pump output @ 2100 RPM 228 lpm Bucket Payload 8000 kg RAS forks maximum payload 10000 kg Steer and Brake Pump Maximum unbraked trailer mass 7000 kg Type Pressure compensated piston closed centre Maximum braked trailer mass Consult Bucyrus Standard pump output @ 2100 RPM 106 lpm Standard Ejector Bucket Cooling Fan Pump Heaped capacity (SAE) 4.5 m³ Type Gear open centre Struck capacity 3.5 m³ Weight With bucket only Without bucket Engine Type Cooling system Cooling fan Engine make/model Displacement Maximum power Engine Speeds Low idle High idle Fuel Consumption At full power Average mine duty Start System Starter motor type Intake Air Cleaner Type Intake flame trap Exhaust Conditioner Type Make Exhaust Filter Exhaust flame trap After treatment

29000 kg 26500 kg

Diesel, turbocharged, 4 cycle Water based radiator Hydraulic driven fan Caterpillar 3126 7.2 litre 153 kW @ 2300 RPM

800 RPM 2600 RPM

45 litre/hr 12-40 litre/hr

Air turbine type

Dry dual element Bucyrus spiral wound type

Wet Scrubber Bucyrus Replaceable element Wet Catalytic exhaust purifier

Transmission Type Power shift with forward/reverse modulation Make/model Dana 3600 Speeds, forward and reverse 4 Axles Type Front axle make/model Rear axle make/model Differential type Differential lock type - front Differential lock type - rear Wheels Make/model Tyres - Standard Size Ply rating Inflation media Inflation pressure Hydraulic Filtration Bucket system

6

Outboard planetary Dana 19D Dana 19D Bevel gear and pinion Posi-Torque Posi-Torque

5 piece (heavy duty)

20.5 x 25 Radial Air 110 psi front, 110 psi rear

Alternator Drive Pump Type

Gear open centre

Cylinders Type Rods Counterbalance valves Cushion stops

Double acting Hard chromed Lift and tilt Steering and tilt

Steering System Control valve Actuation

Closed centre Orbital

Bucket System Control valve Actuation

Open centre Remote hydraulic pilot

Service/Brake Hydraulic System Type Control valve Actuation Operating pressure Accumulator - Brakes Type Quantity x capacity

Reverse modulating Closed centre Foot pedal 0 to 17.10 MPa

Piston 1 x 2 litre

Service Brake Type Application Location

Totally enclosed, liquid cooled Posi-Stop Spring applied hydraulic release Each wheel end built into axle

Park Brake Type Application Location

Totally enclosed, liquid cooled Posi-Stop Spring applied hydraulic release Each wheel end built into axle

Steering Type

Centre articulated, hydraulic

Articulation Bearing type and size

Pin and spherical bearing (top), bush (bottom) fully sealed Bush material Hardened steel Pin material Hardened steel Degrees of turn either side 45 degree Oscillation Type Rear axle mounted trunnion Bush material Hardened steel Pin material Hardened steel Degrees up and down from horizon 7.5 degree

Return 10 micron replaceable with bypass FBL-10 LHD/Utility Serial No. 1600

Rev. 2


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Concrete Hopper

1min
pages 361-362

5th Wheel Adaptor Materials Pod………………………………………………341

3min
pages 348-351

Elevated Work Platform

2min
pages 358-360

10000 KG Fixed Jib Crane

1min
pages 346-347

15000 KG Side Shit Forks

1min
pages 344-345

Spade Lip Ejector Blanket Straight Lip Ejector Blanket………………………………333 RAS Ejector Blanket………………………………………334

3min
pages 341-343

Safety Precautions

1min
page 340

General Description

1min
pages 338-339

Operator’s Horn

1min
page 335

Starter Motor

1min
page 331

Safe Start System

1min
page 333

Brake and Transmission Interlock System

1min
page 334

Air Receiver

4min
pages 328-330

Articulation Joint

1min
page 320

Compartment Door Assembly

1min
page 316

Fault Guide

5min
pages 305-306

DCS Concept

5min
pages 279-281

Testing Methane Sensor

1min
page 304

System Operation

1min
page 278

System Hardware

1min
page 282

Sensors and Locations

3min
pages 284-287

Bypass Switch

1min
page 277

Checks and Calibration

1min
page 276

Compartment Door

1min
page 252

Methane Sensor Head

1min
page 275

Control Lever Maintenance

1min
page 256

Emergency Intake Shut Off Valve

1min
page 266

Steering Wheel

1min
page 258

Alternator Drive Assembly Instruments and Controls

1min
pages 250-251

Engine Service Hour Meter

2min
pages 245-246

Electric Lighting Components

2min
pages 242-244

Alternator Circuit and Cooling Fan

1min
pages 236-237

Main Control Valve Bank

1min
pages 232-233

RAS Attach and PTO Circuits

1min
page 235

Control Levers

1min
pages 230-231

Tilt and Lift Circuits

1min
page 234

Brake Heads Attachment Controls

1min
page 229

Brake Valve

5min
pages 225-228

Steering Control Valve

1min
page 223

Steering/Brake Pump Pressure Filter

2min
pages 220-221

Hydraulic Tank Checking and Filling Hydraulic Oil

1min
page 212

Checking and Cleaning Filler Neck Screen

1min
page 214

Steering and Brake Hydraulic Manifold

3min
pages 216-219

Checking and Replacing Return Filter

1min
page 215

Auxiliary Hydraulic Pumps

1min
page 211

Pumps and Mountings Steering/Brake Pump

2min
pages 207-209

Safety Precautions

1min
page 205

General Description

2min
page 204

Installation

1min
page 203

Safety Precautions

1min
page 197

Removing and Installing the Upper Drive Line

1min
page 200

General Description

1min
page 196

Removing and Installing the Front Drive Line

2min
page 199

Checking Wear of the Posi-Stop Brake Assemblies Drive Lines

1min
page 195

Cooled Brakes

2min
pages 193-194

Checking/Filling the Axle Centre Oil Level Changing the Oil In Axle Centres, Wheel Ends, and Liquid

1min
page 192

Checking/Filling the Planetary Wheel End Oil Level

1min
page 191

Changing the Transmission Oil

1min
page 184

Service Data

2min
pages 187-189

Changing the Transmission Oil Filter Element

1min
page 183

Troubleshooting Guide

2min
pages 185-186

Checking/Filling the Transmission Oil

1min
page 182

Safety Precautions

1min
page 181

Transmission and Torque Converter General Description

4min
pages 179-180

Removal and Installation of Drive Coupling

1min
page 178

Flushing a Contaminated Cooling System Exhaust System

1min
page 156

Exhaust Particulate Filter

1min
pages 166-167

Checking/Filling and Flushing Coolant System

2min
page 155

General Description

1min
page 157

Radiator

1min
pages 153-154

Fan Assembly

1min
page 151

Servicing Air Intake System Cooling System

1min
pages 146-147

Inlet Flame Trap/Flameproof Joints

1min
page 145

Flushing the Lubrication System Air Intake System

1min
page 141

Emergency Intake Shutoff Valve

1min
page 144

Oil Filter

1min
page 139

Safety Precautions

1min
page 138

Air Cleaner/Indicator Assembly

2min
page 143

General Description

1min
page 137

Fuel System – Priming Lubrication System

1min
page 136

Safety Precautions

1min
page 131

500 Hours—6 Months Off Line Mechanical Inspection

10min
pages 68-79

250 Hours—3 Months Off Line Mechanical Inspection

10min
pages 56-67

1000 Hours—12 Months Off Line Mechanical Inspection

10min
pages 80-91

5000 Hours—5 Yearly Off Line Mechanical Inspection

10min
pages 104-115

50 Hours—Weekly Off Line Mechanical Inspection

9min
pages 46-55

Diesel Fuel Relevant Information

2min
page 19

10 Hours—Daily Off Line Mechanical Inspection

8min
pages 36-45

Specifications Lubrication and Fuel Specifications

3min
pages 15-16

Fuel Additives

1min
page 18

Articulation Isolation

1min
page 28

Packing and Supporting the Machine

1min
page 33

Maintenance Schedules

1min
pages 34-35

General Safety and Precaution General

3min
pages 30-32
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