Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD

Page 66

BI001519

Operation _______________________________________________________ “MANUAL” mode starting procedure If the machine needs to be operated while the outby belt is off (belt sequence switch by-passed), start the machine in “MANUAL” mode. After reading the previous descriptions and locating each control, the operator is ready to operate the feeder breaker. An experienced operator should monitor a new operator’s indoctrination to the starting procedure. WARNING! The machine should not be started if it’s core temperature is below 30° F. If the machine is started at extremely low temperatures pump and pump motor failure could occur. IMPORTANT! Before start-up, check that daily maintenance has been performed on the machine. 1. Operate all primary and secondary valve bank (if equipped) control levers to ensure that they are free and in neutral position. 2. Position the primary valve bank handle neutral start lock guard over the valve handles so that they cannot be operated. Make sure the magnetic contactors are fully seated and are in direct contact. IMPORTANT! The machine will not start unless all valve control levers on the primary valve bank are in neutral position and the guard is fully closed, engaging the magnetic switch. 3. Check conveyor for any foreign material or objects. 4. Check that all other personnel are clear of the machine. WARNING! Before start-up, check the conveyor for any foreign material or objects and that all other personnel clear of the machine. 5. Set the main circuit breaker using the lever located on the door of the starter enclosure by first moving the lever to the “RESET” position and then to the “ON” position. 6. Turn the “MAN/OFF/AUTO” selector switch located on the cover of starter enclosure to the “MAN” position. 7. Push the “ACKNOWLEDGE ALARMS” button once to engage the MCR. Press the button a second time to clear any faults. 8. Engage the “START BREAKER” pushbutton located on the cover of the starter enclosure. An alarm will sound for a preset amount of time and then the pick break motor will start.

________________________________________________________________ Cat® FB110 Feeder Breaker 5.22


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Breaker power unit ....................................................... 5

8min
pages 174-181

Conveyor drive motor ................................................... 5

3min
pages 186-189

TAC monitor for conveyor speed sensor ............. 5

1min
pages 160-161

Crawler track ............................................................... 5

3min
pages 162-164

Lift cylinder ................................................................... 5

2min
pages 193-195

Chain elongation measurement ........................... 5

4min
pages 156-159

Breaker bit removal ...................................................... 5

1min
page 190

Crawler assembly ........................................................ 5

8min
pages 165-173

Main relief pressure ....................................................... 5

1min
page 139

Main pump adjustments ................................................ 5

1min
pages 137-138

Head shaft sprockets ................................................... 5

4min
pages 146-148

Procedure to set Amplifier Card ......................................... 5

2min
pages 128-129

Pressure limiter adjustment ........................................... 5

1min
pages 140-141

Crawler track adjustment .............................................. 5

2min
pages 132-133

Inspection of the fire suppression system .......................... 5

1min
pages 124-125

Breaker drive chain adjustment ..................................... 5

2min
pages 134-135

Every 3 months ............................................................. 5

1min
page 116

Breaker and breaker power unit assembly .................... 5

1min
page 94

Conveyor drive ............................................................. 5

1min
page 92

Monthly ......................................................................... 5

1min
pages 113-115

Major hydraulic components .......................................... 5

3min
pages 82-83

Primary hydraulic circuit ................................................ 5

1min
pages 84-86

Head shaft .................................................................... 5

1min
page 91

Starter enclosure ........................................................... 5

3min
pages 76-79

Electrical system ................................................................. 5

1min
page 73

Shutdown procedure .......................................................... 5

1min
page 67

“AUTO” mode starting procedure ....................................... 5

1min
page 65

Tramming the machine ....................................................... 5

1min
page 68

Conveyor operation ............................................................ 5

3min
pages 69-70

“MANUAL” mode starting procedure .................................. 5

1min
page 66

Dust suppression system .............................................. 5

2min
pages 59-60

Radio remote ................................................................. 5

3min
pages 61-64

Control system operating parameters ................................ 5

2min
pages 71-72
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