Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD

Page 193

BI001519

________________________________________ Replacement of wear parts Lift cylinder removal and installation To remove a lift cylinder (Fig. 89): Whenever performing maintenance procedures, follow all safety regulations and be aware of the following: WARNING! Before performing maintenance on the machine, the circuit breaker should be in the “OFF” position and power should be locked and tagged out at the main power source. Electrical shock or accidental machine movement can cause serious injury or death to personnel. WARNING! Never disconnect a hydraulic hose if the circuit is pressurized or if there is a load on the circuit. If a hose is disconnected while the circuit is pressurized or a load is on it, the load will fall, causing damage to the machine or serious injury or death to personnel. WARNING! Serious injury or death can result from falling loads. Observe the safe working load limits of lifting devices and keep a safe distance from suspended loads. 1. Shutdown the feeder breaker (see Shutdown procedure in this chapter). 2. Turn the circuit breaker to the “OFF” position and disconnect and lock and tag out the main power source. Follow all standard Federal and mine practices for locking/tagging out power sources. 3. Disconnect, tag, and cap the hydraulic hoses going to the cylinder. 4. Attach an appropriate lifting device to the lift cylinder. 5. Pull the cotter pin out of the pin through the rod eye and remove the pin. 6. Unbolt the eight 1 inch hex head bolts from the crawler frame and cylinder cradle. 7. Remove the trunnion blocks from the cylinder mounting trunnions. 5. Lift the cylinder free from machine.

______________________________________________________________ A6474X435 REV 2 5.149


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Breaker power unit ....................................................... 5

8min
pages 174-181

Conveyor drive motor ................................................... 5

3min
pages 186-189

TAC monitor for conveyor speed sensor ............. 5

1min
pages 160-161

Crawler track ............................................................... 5

3min
pages 162-164

Lift cylinder ................................................................... 5

2min
pages 193-195

Chain elongation measurement ........................... 5

4min
pages 156-159

Breaker bit removal ...................................................... 5

1min
page 190

Crawler assembly ........................................................ 5

8min
pages 165-173

Main relief pressure ....................................................... 5

1min
page 139

Main pump adjustments ................................................ 5

1min
pages 137-138

Head shaft sprockets ................................................... 5

4min
pages 146-148

Procedure to set Amplifier Card ......................................... 5

2min
pages 128-129

Pressure limiter adjustment ........................................... 5

1min
pages 140-141

Crawler track adjustment .............................................. 5

2min
pages 132-133

Inspection of the fire suppression system .......................... 5

1min
pages 124-125

Breaker drive chain adjustment ..................................... 5

2min
pages 134-135

Every 3 months ............................................................. 5

1min
page 116

Breaker and breaker power unit assembly .................... 5

1min
page 94

Conveyor drive ............................................................. 5

1min
page 92

Monthly ......................................................................... 5

1min
pages 113-115

Major hydraulic components .......................................... 5

3min
pages 82-83

Primary hydraulic circuit ................................................ 5

1min
pages 84-86

Head shaft .................................................................... 5

1min
page 91

Starter enclosure ........................................................... 5

3min
pages 76-79

Electrical system ................................................................. 5

1min
page 73

Shutdown procedure .......................................................... 5

1min
page 67

“AUTO” mode starting procedure ....................................... 5

1min
page 65

Tramming the machine ....................................................... 5

1min
page 68

Conveyor operation ............................................................ 5

3min
pages 69-70

“MANUAL” mode starting procedure .................................. 5

1min
page 66

Dust suppression system .............................................. 5

2min
pages 59-60

Radio remote ................................................................. 5

3min
pages 61-64

Control system operating parameters ................................ 5

2min
pages 71-72
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