Cat Feeder Breaker FB110 Operation and Maintenance Manual – PDF DOWNLOAD

Page 137

BI001519

___________________________________________ Adjustment procedures There are two pumps on the machine: an open loop, load sense pump and a piggyback fixed displacement gear pump. The open loop, load sense pump powers all hydraulic functions while the piggyback fixed displacement gear pump supplies cooling flow to the cases of the main pump and the conveyor drive motor and drives the heat exchanger fan motor, if equipped. There are no adjustments on the gear pump.

Main pump adjustments Margin pressure To adjust the margin pressure on the main pump:  1. Tee a multi-gauge into the system pressure line. 2. With no functions active, the margin pressure should read 30 bar (435 psi). If adjustment is necessary: a. Locate the margin pressure cartridge (Fig. 63). b. Loosen the hex nut that holds the adjustment stem in place. c.

Turn the stem clockwise (in) to increase pressure or counterclockwise (out) to decrease pressure.

d. Once the desired pressure, 30 bar (435 psi), is obtained, tighten the hex nut while holding the adjustment stem in place. e. After the hex nut is tight, recheck the pressure to ensure the adjustment stem did not move. If necessary, readjust.

Pressure compensator To adjust the pressure compensator setting: 1. Tee a multi-gauge into the system pressure line. 2. Adjust the main relief valve to 370 bar (5,365 psi) (see Main relief adjustment procedure in this section). 3. Zero out the margin pressure adjustment by turning the adjustment stem (Fig. 63) clockwise (in) all the way. This system will now be a pressure compensated system and will maintain system pressure at all times. The pressure should now read 350 bar (5,000 psi). If adjustment is necessary: a. Loosen the hex nut that holds the adjustment stem in place. b. Turn the stem clockwise (in) to increase pressure or counterclockwise (out) to decrease pressure. c.

While holding the adjustment stem in place, tighten the hex nut.

______________________________________________________________ A6474X435 REV 2 5.93


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Articles inside

Breaker power unit ....................................................... 5

8min
pages 174-181

Conveyor drive motor ................................................... 5

3min
pages 186-189

TAC monitor for conveyor speed sensor ............. 5

1min
pages 160-161

Crawler track ............................................................... 5

3min
pages 162-164

Lift cylinder ................................................................... 5

2min
pages 193-195

Chain elongation measurement ........................... 5

4min
pages 156-159

Breaker bit removal ...................................................... 5

1min
page 190

Crawler assembly ........................................................ 5

8min
pages 165-173

Main relief pressure ....................................................... 5

1min
page 139

Main pump adjustments ................................................ 5

1min
pages 137-138

Head shaft sprockets ................................................... 5

4min
pages 146-148

Procedure to set Amplifier Card ......................................... 5

2min
pages 128-129

Pressure limiter adjustment ........................................... 5

1min
pages 140-141

Crawler track adjustment .............................................. 5

2min
pages 132-133

Inspection of the fire suppression system .......................... 5

1min
pages 124-125

Breaker drive chain adjustment ..................................... 5

2min
pages 134-135

Every 3 months ............................................................. 5

1min
page 116

Breaker and breaker power unit assembly .................... 5

1min
page 94

Conveyor drive ............................................................. 5

1min
page 92

Monthly ......................................................................... 5

1min
pages 113-115

Major hydraulic components .......................................... 5

3min
pages 82-83

Primary hydraulic circuit ................................................ 5

1min
pages 84-86

Head shaft .................................................................... 5

1min
page 91

Starter enclosure ........................................................... 5

3min
pages 76-79

Electrical system ................................................................. 5

1min
page 73

Shutdown procedure .......................................................... 5

1min
page 67

“AUTO” mode starting procedure ....................................... 5

1min
page 65

Tramming the machine ....................................................... 5

1min
page 68

Conveyor operation ............................................................ 5

3min
pages 69-70

“MANUAL” mode starting procedure .................................. 5

1min
page 66

Dust suppression system .............................................. 5

2min
pages 59-60

Radio remote ................................................................. 5

3min
pages 61-64

Control system operating parameters ................................ 5

2min
pages 71-72
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