55
ASSEMBLY OF THE SECONDARY SHAFT NOTE: Before each gear is installed on the secondary shaft, make sure that the bore of the gear and the outside diameter of the secondary shaft are completely lubricated with clean transmission oil.
STEP 240
NOTE: When you install snap rings on the secondary shaft, make sure that the ends of each snap ring are seated in the snap ring groove. Do not install a snap ring so that the ends extend into an axial slot on the secondary shaft. NOTE: Before starting to assemble the secondary shaft, make the following measurement with a vernier caliper.
BP95F159 Install first gear.
DIM A
STEP 241
1 & 2 GEARS END
3 & 4 GEARS END
MEASUREMENT ___________________ Record this measurement as it will be used to determine the correct thrust washer to install at step 279. BP95F162
STEP 239
Install a new snap ring from the overhaul kit. Position the ends of the snap ring as previously noted.
STEP 242
BP95F161 Put the secondary shaft on the bench so that the first-second gear end is up. You can use the output flange as a stand to hold the secondary shaft in position. Install a new snap ring from the overhaul kit as shown.
BP95F157 Install the spacer.
Bur 7-54022
Issued 10-97
Printed in U.S.A.