Toyota Forklift 7HBW23 4,500 lb. Powered Pallet Walkie Service Manual SN 24501 and up - PD DOWNLOAD

Page 117

Toyota Model 7HBW23 Service Manual

Section 6. Component Procedures Electromagnetic Brake

Electromagnetic Brake

Air Gap Adjustment

NOTE: For replacement parts information refer to Parts Catalog.

The nominal gap between the coil housing and the pressure plate in the applied position is 0.008 to 0.010 in. (0.2 to 0.25 mm).

Section 6. Component Procedures

1. Press the red OFF (O) key on the keypad. Disconnect the battery connector. Allow the brake to cool completely before servicing.

Brake Disc Location

Use extreme care whenever the truck is jacked up. Keep hands and feet clear from vehicle while jacking the truck. After the truck is jacked, Do NOT rely on the jack alone to support the truck. See “Jacking Safety” on page 2-9.

The electromagnetic brake assembly is mounted directly to the drive motor. See Figure 6-31.

2. Jack the truck and block the frame. 3. Remove the drive unit cover.

Electromagnetic Brake

4. Loosen the three 4 mm Allen head brake assembly mounting bolts. See Figure 6-32. Air gap

Adjusting Screw

0.008 - 0.010 in. (0.2 - 0.25 mm)

Mounting Bolt

1581 009.tif

Figure 6-31.

Brake Location

Friction Disc

Pressure Plate

Coil Housing 1665 053.tif

Figure 6-32.

Brake Gap Adjustment

5. Turn the adjusting screws while checking the air gap at several points with a 0.008 in. (0.2 mm) feeler gauge. 6. Tighten the mounting bolts to 50 in. lb. (5.6 Nm). Recheck the gap with the feeler gauge.

00700-CL340-05, Issued: 2 May 2005

6-33


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Section 6. Component ProceduresToyota Model 7HBW23 Service Manual Motors, General

16min
pages 124-127, 129-139, 142

Electromagnetic Brake

6min
pages 117-123

Section 6. Component ProceduresToyota

1min
page 116

Section 6. Component ProceduresToyota

5min
pages 110-115

Section 6. Component ProceduresToyota Model 7HBW23 Service Manual Switches (General)

2min
pages 108-109

Toyota Model 7HBW23 Service ManualSection 6. Component Procedures Control Handle

6min
pages 99-105, 107

Toyota Model 7HBW23 Service ManualSection 6. Component Procedures

2min
pages 95-98

Section 6. Component ProceduresToyota

1min
pages 92-94

Section 6. Component Procedures

6min
pages 85, 87-91

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
pages 81-83

Symptom Tables: Travel (Forward/Reverse) System

1min
page 80

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
page 79

Toyota Model 7HBW23 Service ManualSection 5. Troubleshooting

1min
page 78

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
page 77

Symptom Tables: Lift/Lower System

1min
page 76

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

5min
pages 65-68

Toyota Model 7HBW23 Service ManualSection 5. Troubleshooting

1min
page 60

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

2min
page 59

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
pages 57-58

Toyota Model 7HBW23 Service ManualSection 5. Troubleshooting

1min
page 56

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
page 55

Toyota Model 7HBW23 Service ManualSection 5. Troubleshooting

1min
page 52

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
page 51

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

5min
pages 47-50

Section 5. TroubleshootingToyota Model 7HBW23 Service Manual

1min
pages 45-46

How to Use This Chapter

2min
pages 43-44

Section 4. Planned MaintenanceToyota Model 7HBW23 Service Manual Maintenance Guidelines

1min
pages 38-39

Toyota Model 7HBW23 Service ManualSection 4. Planned Maintenance Maintenance Guidelines

1min
page 37

Section 4. Planned Maintenance

1min
page 36

Section 3. Systems OverviewToyota Model 7HBW23 Service Manual

2min
pages 31-32

Section 3. Systems OverviewToyota Model

2min
pages 27-30

Static Safety

1min
page 24

Section 2. Safety

5min
pages 14-23

Toyota Model 7HBW23 Service ManualSection 1. How To Use This Manual Manual Design Manual Design

1min
page 8
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