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Section 6. Component ProceduresToyota
from Toyota Forklift 7HBW23 4,500 lb. Powered Pallet Walkie Service Manual SN 24501 and up - PD DOWNLOAD
Storage
Before storing a battery, make sure electrolyte is at the correct level in every cell, filler plugs are tight, and battery is fully charged.
Store the battery in a clean, cool, dry location away from radiators and other sources of heat.
Measure the electrolyte level and the specific gravity every 30 days during storage. Whenever the specific gravity is less than 1.230, charge the battery.
Tractor Covers
NOTE: For replacement parts information refer to Parts Catalog.
The tractor covers are designed to be easily removed and re-installed for service and maintenance.
Removal
1.Grasp top cover at location shown. Lift cover upward to disengage captivating clasps. See Figure6-4.
2.Remove two captivating screws located at the top of the cover then remove bottom cover.
Installation
1.Install the bottom cover and secure with two captivating screws located at the top of the cover.
2.To install the top cover, slide it back into the original position, and secure by engaging the captivating clasps located on the top of the cover.
00700-CL340-05, Issued: 2 May 20056-9
Power Cables
Power Cables
NOTE: For replacement parts information refer to Parts Catalog.
Power cables are used to connect power from the battery to the drive motor and lift motor.
Examine the power cables for damage, including:
•Evidence of overheating
•Burned spots in the cable
•Nicks in the insulation
•Damaged or overheated terminal lugs
•Damaged mounting hardware or brackets
Repair or replace damaged cables or mounting hardware as necessary.
The terminal lugs must be crimped tightly and securely on the wire. Replace the lug if overheating is evident. Repair or replace bad connectors as necessary.
