Toyota Forklift 7HBW23 4,500 lb. Powered Pallet Walkie Service Manual SN 24501 and up - PD DOWNLOAD

Page 116

Section 6. Component Procedures

Toyota Model 7HBW23 Service Manual

Drive Unit 3. If the outside edge of the hub is not flush with the edge of the metal insert in the old tire, measure how far the hub is recessed inside the tire. The new tire must be placed in the same position the old tire was installed on the hub. You can use a spacer (slightly smaller in diameter than the inside diameter of the tire insert and the same thickness as the depth of the recess) to obtain the correct amount of recession. 4. Position the hub assembly with the old tire on top of the circular ram so the outside of the wheel is positioned upward. The outside edge of the hub has a chamfer to help guide the new tire on the wheel. The chamfered edge must always be the leading edge when a tire is pressed on the hub. 5. Center the hub assembly on top of the ram and make sure they mate squarely. 6. Position the new tire with its chamfered insert facing the hub. Align the new tire and the hub so they are concentric. 7. Begin pressing the new tire on the hub and the old tire off the wheel. Run the press slowly for the first few inches of travel because this is the critical step of the operation. If the tire starts to cock, stop the press immediately and realign the tire. Use a soft-headed mallet to realign the tire on the hub. NOTE: If the new tire does not press on with a minimum pressure of 5 tons (68,947 kPa), replace the hub. 8. Release the press. Remove the wheel, tire assembly and the old tire from the press table. Inspect the wheel and tire assembly. 9. Install the wheel and tire assembly on the drive axle of the truck. Reinstall the five drive wheel mounting nuts. Torque to 55 ft. lbs. (75 Nm).

6-32

00700-CL340-05, Issued: 2 May 2005


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